REMOVAL AND INSTALLATION



Pre-removal Operation
  • Crankshaft Pulley Removal (Refer to ).
  • Alternator Assembly Removal (Refer to GROUP 16 - Charging System, Alternator Assembly ).
  • Water Pump Removal (Refer to GROUP 14 - Water Pump ).
  • Cylinder Head Cover Assembly Removal (Refer to ).

Post-installation Operation
  • Cylinder Head Cover Assembly Installation (Refer to ).
  • Water Pump Installation (Refer to GROUP 14 - Water Pump ).
  • Alternator Assembly Installation (Refer to GROUP 16 - Charging System, Alternator Assembly ).
  • Crankshaft Pulley Installation (Refer to ).





Removal steps


1.
Oil level gauge assembly


2.
O-ring


·
Oil pan (Refer to ).
<<A>>
>>B<<
·
Engine mounting insulator (Refer to GROUP 32 - Engine Mounting ).
<<B>>
>>A<<
3.
Timing chain case assembly


4.
O-ring

REMOVAL SERVICE POINTS



<<A>> ENGINE MOUNTING INSULATOR REMOVAL


1.Secure special tool engine hanger (MB991928 or MB991895) for holding the engine assembly (Refer to GROUP 22A - Transmission Assembly ) <M/T> or (Refer to GROUP 23A - Transmission Assembly ) <CVT>.
2.Adjust the special tool not to allow the weight of the engine assembly to rest on the engine mounting insulator. Then remove the engine mounting insulator.

<<B>> TIMING CHAIN CASE ASSEMBLY REMOVAL


Remove the timing chain case assembly from above the vehicle.

INSTALLATION SERVICE POINTS



>>A<< TIMING CHAIN CASE ASSEMBLY INSTALLATION


For the installation procedure, refer to GROUP 11B - Oil Pan and Timing Chain Case .

>>B<< ENGINE MOUNTING INSULATOR INSTALLATION


Use special tool engine hanger (MB991928 or MB991895) as during removal to install the engine mounting insulator.