DISASSEMBLY AND REASSEMBLY


caution As for the EBJ or VUJ assembly, only the EBJ or VUJ boot can be replaceable, and other parts cannot be disassembled.




Disassembly steps


1.
 Circlip

>>D<<
 2.
 ETJ boot band (large)

>>D<<
 3.
 ETJ boot band (small)
<<A>>
 >>C<<
 4.
 ETJ case


5.
 Snap ring
<<A>>
 >>B<<
 6.
 Spider assembly
<<B>>
 >>A<<
 7.
 ETJ boot


8.
 Damper band <RH side only>


9.
 Dynamic damper <RH side only>


10.
 EBJ or VUJ boot band (large)


11.
 EBJ or VUJ boot band (small)


12.
 EBJ or VUJ boot


13.
 EBJ or VUJ assembly

LUBRICATION POINTS




DISASSEMBLY SERVICE POINTS

<<A>> ETJ CASE/SPIDER ASSEMBLY REMOVAL
caution Do not disassemble the spider assembly.
1.Wipe off grease from the spider assembly and the inside of the ETJ case.
2.Always clean the spider assembly when the grease contains water or foreign material.

<<B>> ETJ BOOT REMOVAL
1.Wipe off grease from the shaft spline.
2.When reusing the ETJ boot, wrap plastic tape around the shaft spline to avoid damaging the boot.

REASSEMBLY SERVICE POINTS

>>A<< ETJ BOOT INSTALLATION
Wrap plastic tape around the shaft spline, and then install the ETJ boot band (small) and ETJ boot.

>>B<< SPIDER ASSEMBLY INSTALLATION
1.
caution
  • The driveshaft joint use special grease. Do not mix old and new or different types of grease.
  • If the spider assembly has been cleaned, take special care to apply the specified grease.
Apply the specified grease furnished in the repair kit to the spider assembly between the spider axle and the roller.
Specified grease: Repair kit grease

2.Install the spider assembly to the shaft from the direction of the spline chamfered side.

>>C<< ETJ CASE INSTALLATION
caution The driveshaft joint use special grease. Do not mix old and new or different types of grease.

After applying the specified grease to the ETJ case, insert the driveshaft and apply grease one more time.

    Specified grease: Repair kit grease
    75 ± 10 g : CVT
    85 ± 10 g : M/T
note When using the repair kit grease, fill the half of the grease into the joint and the other half into the boot as a guideline, and consume the grease completely.

>>D<< ETJ BOOT BAND (SMALL)/ETJ BOOT BAND (LARGE) INSTALLATION

Adjust the distance (A shown in the illustration) between the boot bands to the standard value to adjust the air volume inside the ETJ boot to the specified value, then be sure to tighten the ETJ boot band (large) and ETJ boot band (small).
Standard value:

    75 ± 3 mm: CVT
    80 ± 3 mm: M/T