| Item |
Standard value |
Limit |
||
| Timing belt |
||||
| Auto tensioner rod length mm |
3.5 - 4.5 |
- |
||
| Auto-tensioner rod projection length mm |
12 |
- |
||
| Auto-tensioner rod pushed-in amount [When pushed
with a force of 98 - 196 N] mm |
1.0 or less |
- |
||
| Valve clearance mm |
Intake |
0.11 |
- |
|
| Exhaust |
0.20 |
- |
||
| Rocker arms and camshaft |
||||
| Camshaft cam height mm |
Intake |
Low speed cam A |
34.41 |
Minimum 33.91 |
| Low speed cam B |
37.47 |
Minimum 36.97 |
||
| High speed cam |
37.21 |
Minimum 36.71 |
||
| Exhaust |
37.86 |
Minimum 37.36 |
||
| Camshaft journal outside diameter mm |
45 |
- |
||
| Cylinder head and valves |
||||
| Cylinder head flatness of gasket surface mm |
Less than 0.03 |
0.2 |
||
| Cylinder head grinding limit of gasket surface mm (Total resurfacing
depth of cylinder head and cylinder block) |
- |
0.2 |
||
| Cylinder head overall height mm |
120 |
- |
||
| Cylinder head bolt shank length mm |
- |
99.4 |
||
| Valve thickness of valve head (margin) mm |
Intake |
1.0 |
Minimum 0.5 |
|
| Exhaust |
1.2 |
Minimum 0.7 |
||
| Valve overall height mm |
Intake |
111.33 |
Minimum 110.83 |
|
| Exhaust |
113.54 |
Minimum 113.04 |
||
| Valve stem outside diameter mm |
6.0 |
- |
||
| Valve thickness to valve guide clearance mm |
Intake |
0.02 - 0.04 |
0.10 |
|
| Exhaust |
0.04 - 0.06 |
0.15 |
||
| Valve face angle mm |
43.5° - 44° |
- |
||
| Valve spring free length mm |
Intake |
54.8 |
Minimum 53.8 |
|
| Exhaust |
56.1 |
Minimum 55.1 |
||
| Valve spring load/installed height N/mm |
267/44.2 |
- |
||
| Valve spring out-of-squareness |
2° or less |
4° |
||
| Valve seat valve contact width mm |
0.9 - 1.3 |
- |
||
| Valve guide inside diameter mm |
6.0 |
- |
||
| Valve guide projection from cylinder head upper surface mm |
14.0 |
- |
||
| Valve stem projection mm |
Intake |
48.33 |
48.83 |
|
| Exhaust |
48.34 |
48.84 |
||
| Oil pan and oil pump |
||||
| Oil pump side clearance mm |
Drive gear |
0.08 - 0.14 |
- |
|
| Driven gear |
0.06 - 0.12 |
- |
||
| Oil pressure at curb idle speed kPa [oil temperature is 75 to 90°] |
78 or more |
- |
||
| Piston and connecting rod |
||||
| Piston outside diameter mm |
87 |
- |
||
| Piston ring side clearance mm |
No. 1 |
0.03 - 0.07 |
0.1 |
|
| No. 2 |
0.02 - 0.06 |
0.1 |
||
| Piston ring end gap mm |
No. 1 |
0.15 - 0.30 |
0.8 |
|
| No. 2 |
0.28 - 0.43 |
0.8 |
||
| Oil ring side rail |
0.10 - 0.40 |
1.0 |
||
| Piston pin outside diameter mm |
22.0 |
- |
||
| Piston pin press-in load N (Room temperature) |
7,350 - 17,200 |
- |
||
| Crankshaft pin oil clearance mm |
0.02 - 0.05 |
0.1 |
||
| Connecting rod big end side clearance mm |
0.10 - 0.25 |
0.4 |
||
| Crankshaft and cylinder block |
||||
| Crankshaft end play mm |
0.05 - 0.25 |
0.40 |
||
| Crankshaft journal outside diameter mm |
57.0 |
- |
||
| Crankshaft pin outside diameter mm |
45.0 |
- |
||
| Oil clearance at crankshaft journals mm |
No. 1,2,4,5 journal |
0.02 - 0.03 |
0.1 |
|
| No. 3 journal |
0.03 - 0.04 |
0.1 |
||
| Bearing cap bolt shank length mm |
- |
71.1 |
||
| Piston to cylinder clearance mm |
0.02 - 0.04 |
- |
||
| Cylinder block flatness of gasket surface mm |
0.05 |
0.1 |
||
| Cylinder block grinding limit of gasket surface mm
(Total resurfacing depth of both cylinder head and cylinder block) |
- |
0.2 |
||
| Cylinder block overall height mm |
284 |
- |
||
| Cylinder block inside diameter mm |
87.0 |
- |
||
| Cylindricity mm |
0.01 |
- |
||