REMOVAL AND INSTALLATION







Removal steps


1.
Throttle body

>>C<<
2.
Throttle body gasket


3.
Vacuum pipe and hose


4.
Solenoid valve


5.
Solenoid valve bracket


6.
Vacuum hose


7.
Injector and delivery pipe


8.
Insulator


9.
Fuel hose


10.
Fuel pressure regulator


11.
O-ring


12.
Insulator

>>B<<
13.
Injector


14.
O-ring


15.
Delivery pipe


16.
EGR valve

>>A<<
17.
EGR gasket

INSTALLATION SERVICE POINTS



>>A<< EGR VALVE INSTALLATION



Install a new gasket is positioned as shown in the illustration.

>>B<< INJECTORS INSTALLATION



caution
  • The fuel injectors are classified into A, B and C by the injection quantity. When replacing one of fuel injectors, use a same identification mark fuel injector as the other fuel injectors.
  • When replacing the fuel injectors of all cylinders, use the same identification mark fuel injectors.

caution Use care not to let engine oil enter the delivery pipe.
1.Apply clean engine oil to the O-ring.
2.Insert the injector into the delivery pipe.
3.Make sure the injector rotates smoothly.
If not, remove the injector to check the O-ring for damage, and replace the O-ring if necessary. Then, reinstall the injector and check that it rotates smoothly.
4.
caution Connect the injector securely, having no air leakage from the insulator.
Install the insulator, connecting securely to injector without the clearance.

>>C<< THROTTLE BODY GASKET INSTALLATION



Install a new gasket so that the projection is positioned as shown in the illustration.