REMOVAL AND INSTALLATION



Pre-removal and Post-installation Operation
  • Engine Coolant Draining and Supplying (Refer to ).
  • Air Cleaner Assembly Removal and Installation (Refer to GROUP 15 ).


<Except for Hong Kong, Singapore>



Radiator removal steps


1.
Drain plug


2.
Radiator cap
<<A>>
>>A<<
3.
Radiator upper hose
<<A>>
>>A<<
4.
Hose clips
<<A>>
>>A<<
5.
Radiator lower hose
<<A>>
>>A<<
6.
Hose clips


7.
A/T oil cooler hose connection <A/T>


8.
Front end upper bar


9.
Radiator support upper insulator


10.
Radiator condenser tank hose


11.
Fan controller connector
<<B>>

12.
A/C condenser connecting bolts


13.
Radiator assembly


14.
Radiator support lower insulator


15.
A/T oil cooler hose <A/T>


16.
Cooling fan motor and shroud assembly


17.
Radiator condenser tank assembly


18.
Condenser fan motor connector


19.
Cooling fan motor and fan controller


20.
Cooling fan


21.
Cooling fan protector


22.
Condenser fan motor


23.
Condenser fan



Radiator condenser tank removal steps


10.
Radiator condenser tank hose


11.
Fan controller connector


8.
Front end upper bar


9.
Radiator support upper insulator


17.
Radiator condenser tank assembly

<Vehicles for Hong Kong, Singapore>



Radiator removal steps


1.
Drain plug


2.
Radiator cap
<<A>>
>>A<<
3.
Radiator upper hose
<<A>>
>>A<<
4.
Hose clips
<<A>>
>>A<<
5.
Radiator lower hose
<<A>>
>>A<<
6.
Hose clips


7.
Front end upper bar


8.
Radiator support upper insulator


9.
Radiator condenser tank hose


10.
Fan controller connector
<<B>>

11.
A/C condenser connecting bolts


12.
Radiator assembly


13.
Radiator support lower insulator


14.
Cooling fan motor and shroud assembly


15.
Radiator condenser tank assembly


16.
Condenser fan motor connector


17.
Cooling fan motor and fan controller


18.
Cooling fan


19.
Cooling fan protector


20.
Condenser fan motor


21.
Condenser fan



Radiator condenser tank removal steps


9.
Radiator condenser tank hose


10.
Fan controller connector


7.
Front end upper bar


8.
Radiator support upper insulator


15.
Radiator condenser tank assembly

REMOVAL SERVICE POINTS



<<A>> RADIATOR HOSE/HOSE CLIPS DISCONNECTION



Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.
note If there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.

<<B>> A/C CONDENSER CONNECTING BOLTS REMOVAL


After removing the A/C condenser mounting bolts, tie A/C condenser by string to secure. At this time, be careful not to load the A/C pipe, etc.

INSTALLATION SERVICE POINT



>>A<< HOSE CLIPS/RADIATOR HOSE CONNECTION


1.
caution Never reuse the hose clip whose claw is broken off to prevent the rusting.
Insert a new hose clip into the radiator hose.
2.Insert the radiator hose until the protrusion at both radiator and engine side.
3.Remove the hose clip claw and shorten the hose clip, then install the radiator hose.