REMOVAL AND INSTALLATION


Pre-removal and Post-installation Operation
  • Engine Coolant Draining and Refilling (Refer to ).
  • Air Cleaner Removal and Installation (Refer to GROUP 15, Air Cleaner ).
  • Battery Removal and Installation




Removal steps
<<A>>
 >>B<<
 1.
 Radiator lower hose connection
<<A>>
 >>B<<
 2.
 Hose clip


3.
 Engine control harness clamp


4.
 Engine control harness clamp bracket


5.
 Water inlet fitting

>>A<<
 6.
 Thermostat

REMOVAL SERVICE POINT

<<A>> RADIATOR LOWER HOSE/HOSE CLIP DISCONNECTION

Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.
note If there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.

INSTALLATION SERVICE POINTS

>>A<< THERMOSTAT INSTALLATION
caution Make absolutely sure that no oil adheres to the rubber ring of the thermostat. Also do not fold or scratch the rubber ring during installation.

Install the thermostat so that the jiggle valve is facing straight up. Be careful not to fold or scratch the rubber ring.

>>B<< HOSE CLIP/RADIATOR LOWER HOSE CONNECTION
1.
caution Never reuse the hose clip whose claw is broken off to prevent the rusting.
Insert a new hose clip into the radiator upper hose.
2.Insert the radiator upper hose until the protrusion of the water outlet fitting.
3.Remove the hose clip claw and shorten the hose clip, then install the radiator upper hose.