REMOVAL AND INSTALLATION



Pre-removal and Post-installation Operation
  • Engine Coolant Draining and Supplying (Refer to ).
  • Engine Cover Removal and Installation (Refer to GROUP 11A, Camshaft and Valve Stem Seal ).
  • Air Cleaner Assembly Removal and Installation (Refer to GROUP 15, Air Cleaner ).
  • Thermostat Removal and Installation (Refer to ).


<Except for Hong Kong, Singapore>



Removal steps
<<A>>
>>C<<
1.
Radiator upper hose connection
<<A>>
>>C<<
2.
Hose clip


3.
Radiator hose clamp


4.
A/T oil level gauge guide <A/T>


5.
O-ring <A/T>


6.
A/T oil level gauge guide bracket <A/T>

>>B<<
7.
Water outlet fitting


8.
Heater hose connection


9.
Throttle body water return hose

>>B<<
10.
Thermostat case


11.
Heater hose connection


12.
Battery harness clamp


13.
Throttle body water feed hose


14.
Water inlet pipe

>>A<<
15.
O-ring

<Vehicles for Hong Kong, Singapore>



Removal steps
<<A>>
>>C<<
1.
Radiator upper hose connection
<<A>>
>>C<<
2.
Hose clip


3.
Radiator hose clamp


4.
A/T oil level gauge guide


5.
O-ring


6.
A/T oil level gauge guide bracket


7.
ATF warmer (A/T fluid cooler) water return hose connection

>>B<<
8.
Water outlet fitting


9.
Heater hose connection


10.
Throttle body water return hose

>>B<<
11.
Thermostat case


12.
Heater hose connection


13.
ATF warmer (A/T fluid cooler) water feed hose connection


14.
Battery harness clamp


15.
Throttle body water feed hose


16.
Water inlet pipe

>>A<<
17.
O-ring

REMOVAL SERVICE POINT



<<A>> RADIATOR UPPER HOSE/HOSE CLIP DISCONNECTION



Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.
note If there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.

INSTALLATION SERVICE POINTS



>>A<< O-RING INSTALLATION



caution Do not allow engine oil or other grease to adhere to the cooling water line O-ring
Insert the cooling water line O-ring to the water pump water inlet pipe, and coat the outer portion of the cooling water line O-ring with water or engine coolant.

>>B<< THERMOSTAT CASE ASSEMBLY/WATER OUTLET FITTING INSTALLATION


1.Use a gasket scraper or wire brush to completely eliminate all gasket material on the gasket mounting surface.
2.Apply a bead of the specified sealant.
Specified Sealant: MITSUBISHI GENUINE PART No.MD970389 or equivalent

3.Apply sealant to the thread of the thermostat case assembly bolts as shown.
Specified adhesive: 3M Stud Locking 4170 or equivalent
4.With the sealant still wet (within 15 minutes after the sealant is applied), install the thermostat case. Do not apply the sealant in an area more than the required.

>>C<< HOSE CLIP/RADIATOR UPPER HOSE CONNECTION


1.
caution Never reuse the hose clip whose claw is broken off to prevent the rusting.
Insert a new hose clip into the radiator upper hose.
2.Insert the radiator upper hose until the protrusion of the water outlet fitting.
3.Remove the hose clip claw and shorten the hose clip, then install the radiator upper hose.