REMOVAL AND INSTALLATION


Pre-removal Operation
  • Engine Cover and Engine Cover Bracket Removal (Refer to GROUP 11A, Camshaft and Valve Stem Seal ).
  • Engine Coolant Draining (Refer to GROUP 14, On-vehicle Service - Engine Coolant Replacement ).
  • Air Cleaner Assembly Removal (Refer to ).
  • Cowl Top Panel Front Removal (Refer to GROUP 42, Loose Panel ).
  • Throttle Body Removal (Refer to GROUP 13A, Throttle Body <Except Vehicles for Hong Kong and Singapore> ).
  • Throttle Body Removal (Refer to GROUP 13B, Throttle Body <Vehicles for Hong Kong and Singapore> ).
  • Fuel Delivery Pipe and Fuel Injector Assembly Removal (Refer to GROUP 13A, Injector <Except Vehicles for Hong Kong and Singapore> ).
  • Fuel Delivery Pipe and Fuel Injector Assembly Removal (Refer to GROUP 13B, Injector <Vehicles for Hong Kong and Singapore> ).

 Post-installation Operation
  • Fuel Delivery Pipe and Fuel Injector Assembly Installation (Refer to GROUP 13A, Injector <Except Vehicles for Hong Kong and Singapore> ).
  • Fuel Delivery Pipe and Fuel Injector Assembly Installation (Refer to GROUP 13B, Injector <Vehicles for Hong Kong and Singapore> ).
  • Throttle Body Installation (Refer to GROUP 13A, Throttle Body <Except Vehicles for Hong Kong and Singapore> ).
  • Throttle Body Installation (Refer to GROUP 13B, Throttle Body <Vehicles for Hong Kong and Singapore> ).
  • Cowl Top Panel Front Installation (Refer to GROUP 42, Loose Panel ).
  • Air Cleaner Assembly Installation (Refer to ).
  • Engine Coolant Refilling (Refer to GROUP 14, On-vehicle Service - Engine Coolant Replacement ).
  • Engine Cover and Engine Cover Bracket Installation (Refer to GROUP 11A, Camshaft and Valve Stem Seal ).




Removal steps


1.
 Emission control equipment hose


2.
 EGR valve

>>C<<
 3.
 EGR valve gasket


4.
 Brake booster vacuum hose connection


5.
 Evaporative emission vacuum hose connection


6.
 Detonation sensor connector


7.
 Evaporative emission purge solenoid valve connector


8.
 Harness clamp


9.
 Detonation sensor connector clamp


10.
 Harness clamp


11.
 Oil level gauge and guide


12.
 O-ring


13.
 Harness clamp
<<A>>
 >>B<<
 14.
 Radiator lower hose connection
<<A>>
 >>B<<
 15.
 Hose clip


16.
 Heater water hose connection

>>A<<
 17.
 Thermostat case assembly


18.
 O-ring


19.
 Engine hanger


20.
 Detonation sensor harness clamp


21.
 Harness clamp


22.
 Inlet manifold stay


23.
 Inlet manifold


24.
 Inlet manifold gasket


25.
 Evaporative emission purge solenoid valve, evaporative emission vacuum hose and pipe assembly

REMOVAL SERVICE POINT

<<A>> RADIATOR LOWER HOSE/HOSE CLIP REMOVAL

Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator lower hose.
note If there is a hose clip claw, the hose clip cannot spread to capacity.

INSTALLATION SERVICE POINTS

>>A<< THERMOSTAT CASE ASSEMBLY INSTALLATION
1.Use a gasket scraper or wire brush to completely eliminate all gasket material on the gasket mounting surface.

2.Apply a bead of the sealant to the cylinder head mating surface of the thermostat case assembly as shown.
Specified Sealant: MITSUBISHI GENUINE PART No.MD970389 or equivalent

3.Apply sealant to the thread of the thermostat case assembly bolts as shown.
Specified Sealant: 3M Stud Locking 4170 or equivalent
4.With the sealant still wet (within 15 minutes after the sealant is applied), install the thermostat case assembly. Do not apply the sealant in an area more than the required.

>>B<< HOSE CLIP/RADIATOR LOWER HOSE INSTALLATION
caution Never reuse the hose clip whose claw is broken off to prevent the rusting.
1.Insert a new hose clip into the radiator lower hose.
2.Insert the radiator lower hose to the protrusion of the water inlet hose fitting.
3.Remove the hose clip claw and shorten the hose clip, then install the radiator lower hose.

>>C<< EGR VALVE GASKET INSTALLATION

Install the EGR valve gasket as shown in the illustration.