REMOVAL AND INSTALLATION







Exhaust main muffler and heat protector removal steps


1.
Exhaust main muffler


6.
Exhaust pipe gasket


7.
Exhaust muffler hanger
<<A>>
>>B<<
8.
Rivets
<<A>>
>>B<<
9.
Heat protector



Centre exhaust pipe removal steps


2.
Centre exhaust pipe


6.
Exhaust pipe gasket


10.
Exhaust pipe gasket


11.
Exhaust muffler hanger



Exhaust pre-muffler and heat protector removal steps


3.
Exhaust pre-muffler


10.
Exhaust pipe gasket


12.
Seal ring


13.
Exhaust pipe damper


14.
Exhaust muffler hanger


15.
Exhaust pipe hanger bracket
<<A>>
>>B<<
16.
Rivets
<<A>>
>>B<<
17.
Heat protector



Front exhaust pipe removal steps
<<B>>
>>A<<
4.
Oxygen sensor <Vehicles for Hong Kong and Singapore>


5.
Front exhaust pipe


12.
Seal ring


18.
Exhaust pipe gasket

REMOVAL SERVICE POINTS



<<A>> RIVETS/HEAT PROTECTOR REMOVAL



1.
caution Be careful not to score the heat protector by drill.
Use a 6.0 / diameter / mm drill to make a hole in the flange of rivet as shown.
2.Break the rivet, and remove the rivet and heat protector.

<<B>> OXYGEN SENSOR REMOVAL



Remove the connection and clamp of oxygen sensor connector, and then use the special tool oxygen sensor wrench (MB991953) to remove the oxygen sensor.

INSTALLATION SERVICE POINTS



>>A<< OXYGEN SENSOR INSTALLATION



1.Tighten the oxygen sensor to the specified torque by using special tool oxygen sensor wrench (MB991953).
Tightening torque: 44 ± 5 N·m
2.Connect the oxygen sensor connector and install the connector bracket.

>>B<< HEAT PROTECTOR/RIVETS INSTALLATION


Use a riveter to tighten the rivet by the following procedure.

1.Insert part A of rivet into the riveter, and insert the rivet into the assembling area.
2.Operate the tool’s handle while pushing the flange surface of rivet by riveter. Part A of rivet is cut and the rivet is tightened.