REMOVAL AND INSTALLATION


caution *: Indicates parts which should be temporarily tightened, and then fully tightened after installing the engine into the vehicle.
Pre-removal and Post-installation Operation
  • Air Cleaner assembly, Air Cleaner Bracket Removal and Installation (Refer to GROUP 15, Air Cleaner ).
  • Battery and Battery Tray Removal and Installation.
  • Transmission Oil Draining and Refilling (Refer to ).
  • Under Cover Removal and Installation (Refer to GROUP 51, Front Bumper ). <LHD>
  • Drive Shaft Removal and Installation (Refer to GROUP 26 ).
  • Stator Motor Assembly Removal and Installation (Refer to GROUP 16, Stator Motor Assembly ).




Removal steps


1.
 Transmission harness clamp


2.
 Back-up lamp switch connector connection


3.
 Vehicle speed sensor harness connector connection


4.
 Clutch release cylinder and clutch oil pipe


5.
 Clip


6.
 Snap pin


7.
 Cable bracket and cable assembly <Transmission side>

>>B<<
 8.
 Transmission assembly upper part coupling bolts


9.
 Harness clamp bracket




Removal steps


·
 Front exhaust pipe, Catalytic converter connection (Refer to GROUP 15, Exhaust pipe and main muffler ).


10.
 Transmission stay


11.
 Flywheel housing front lower cover


12.
 Self locking nut


13.
 Centremember assembly


14.
 Self locking nut


15.
 Rear roll mount bracket
<<A>>
·
 Engine and transmission assembly supporting


16.
 Self locking nut
<<A>>
17.
 Transmission mounting insulator assembly

>>A<<
 18.
 Transmission mounting insulator stopper


19.
 Transmission mounting insulator
<<B>>
·
 Engine assembly supporting


20.
 Transmission assembly lower part coupling bolts


21.
 Vehicle speed sensor sub harness


22.
 Transmission assembly

REMOVAL SERVICE POINTS

<<A>> ENGINE AND TRANSMISSION ASSEMBLY SUPPORTING/TRANSMISSION MOUNTING BRACKET ASSEMBLY REMOVAL

While supporting the engine and transmission assembly with a garage jack, remove the transmission mount assembly.

<<B>> ENGINE ASSEMBLY SUPPORTING
1.After removing the transmission mounting assembly, install a special tool MB991928 or MB991895.


2.<Engine hanger (special tool MB991928) is used>
(1) Assemble special tool MB991928. (Set the components below to the base hanger.)

  • Slide bracket (HI)
  • Special tool MB991931: Joint (140) × 2
  • Special tool MB991932: Foot (standard) × 2
(2) Set the foot (standard) MB991932 of assembled special tool MB991928 to the front fender assembling bolts as shown.<rear side>
(3) Set the joint (140) MB991931and foot (standard) MB991932 of assembled special tool MB991928 to the front end upper bar assembling bolts as shown.
note Slide the slide bracket (HI) to balance the engine hanger.
(4) Set the chains of special tools MB991527 and MB991454 to hold the engine assembly.


3.<Engine hanger (special tool MB991895) is used>
(1) Set a special tool MB991895.
(2) Set the rear foot of special tool MB991895 to the front fender assembling bolts as shown.
(3) Set the front foot of special tool MB991895 to the front end upper bar assembling bolts as shown.
note Slide the front foot of special tool MB991895 to balance the engine hanger.
(4) Set the chains of special tools MB991527 and MB991454 to hold the engine assembly.
4.Remove the garage jack and raise the vehicle.
5.Hold the transmission assembly with a transmission jack.

INSTALLATION SERVICE POINTS

>>A<< TRANSMISSION MOUNTING INSULATOR STOPPER INSTALLATION

Install the transmission mounting insulator stopper as shown in the illustration.

>>B<< TRANSMISSION ASSENBLY UPPER PART COUPLING BOLTS

Tighten the harness clamp bracket towards the direction shown to the transmission assembly upper part coupling bolts.