![](../../../img/22/AK305121AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the ball bearing, and then set
them on the press. 2.Push down on the input shaft
with the press and remove the ball bearing.
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![](../../../img/22/AK305175AB00ENG.png)
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Using a screwdriver, pry up at the
position shown in the illustration and remove the thrust
plate stopper.
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![](../../../img/22/AK305122AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the 5th speed gear, and then set
them on the press. 2.Push down on the input shaft
with the press and remove the 5th speed gear.
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![](../../../img/22/AK305123AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the 3rd speed gear, and then set
them on the press. 2.Push down on the input shaft
with the press and remove the 4th speed gear
sleeve.
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![](../../../img/22/AK305124AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the ball bearing, and then set
them on the press. 2.Push down on the input shaft
with the press and remove the ball bearing.
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![](../../../img/22/AK204243AC00ENG.png)
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Install the oil seal into the end
of the input shaft as shown.
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![](../../../img/22/AK305126AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the 2nd speed gear portion of
the
input shaft, and then set them on the press.
2.Using special tools, press install the ball
bearing with the press.
- Installer cap (MD998812)
- Installer-100 (MD998813)
- Installer adapter (MD998816)
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![](../../../img/22/AK305127AB00ENG.png)
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1.Install the thickest snap
ring that can be fitted in the snap ring groove of input
shaft. 2.Make sure that the front bearing end play
meets the standard value. Standard value: 0
- 0.12 mm
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![](../../../img/22/AK305144AB00ENG.png)
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Install the synchronizer spring
onto the synchronizer ring as shown.
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![](../../../img/22/AK204312AB00ENG.png)
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1.Ascertain whether or not
there are identification notches on the synchronizer
ring. Two notches: 3rd speed synchronizer
ring No notches: 4th speed synchronizer
ring 2.Install the synchronizer ring so
that it completely fits over the machined cone of
the gear.
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1.Using special tool Bearing
remover (MD998801), support the 2nd speed gear portion
of the input shaft, and then set them on the press.
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2.Make sure that the
synchronizer ring has been perfectly matched to the 3rd
speed gear
cone.
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![](../../../img/22/AK305177AB00ENG.png)
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3.Check the installation
direction of the 3rd-4th speed synchronizer hub, and put it
on
the input shaft.
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![](../../../img/22/AK305128AB00ENG.png)
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4.Using special tools, press
install the 3rd-4th speed synchronizer hub with the
press.
- Installer cap (MD998812)
- Installer-100 (MD998813)
- Installer adapter (MD998825)
5.Make sure that the synchronizer ring can
rotate freely.
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![](../../../img/22/AK305178AB00ENG.png)
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1.Check the installation
direction of the synchronizer sleeve, and install it onto
the 3rd-4th
speed synchronizer hub.
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![](../../../img/22/AK204199AB00ENG.png)
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2.Install the synchronizer
sleeve so that the areas with teeth that have raised tips
(three
areas total) are aligned with the areas on the synchronizer
hub that have deep grooves between
the teeth (three areas total).
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![](../../../img/22/AK305129AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the 2nd speed gear portion of
the
input shaft, and then set them on the
press. 2.Using special tools, install the 4th
speed gear sleeve with the press.
- Installer cap (MD998812)
- Installer-100 (MD998813)
- Installer adapter (MD998824)
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![](../../../img/22/AK305130AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the 2nd speed gear portion of
the
input shaft, and then set them on the
press. 2.Using special tools, install the 5th
speed gear onto the input shaft with the
press.
- Installer cap (MD998812)
- Installer-100 (MD998813)
- Installer adapter (MD998824)
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![](../../../img/22/AK305131AB00ENG.png)
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1.Install the thickest
thrust plates that can be fitted in the groove of the input
shaft.
Install the thrust plate so the surface stamped with the
identification mark is facing up. 2.Make sure
that the 5th speed gear end play meets the standard
value. Standard value: 0 - 0.09
mm
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![](../../../img/22/AK305176AB00ENG.png)
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Install the thrust plate stopper by
pressing special tools, by hand. Make sure that it
is not tilted.
- Installer cap (MD998812)
- Installer-100 (MD998813)
- Installer adapter (MD998824)
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![](../../../img/22/AK305132AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the 2nd speed gear portion of
the
input shaft, and then set them on the
press. 2.Using special tools, install the ball
bearing onto the input shaft with the press.
- Installer cap (MD998812)
- Installer adapter (MD998818)
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![](../../../img/22/AK305133AB00ENG.png)
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1.Install the thickest snap
ring that can be fitted in the groove of the input
shaft. 2.Make sure that the rear bearing end play
meets the standard value. Standard value: 0
- 0.12 mm
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