![](../../../img/22/AK305134AB00ENG.png)
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1.Using special tool Bearing
remover (MD998917), support the ball bearing, and then set
them on the press. 2.Push down on the output shaft
with the press, and remove the ball bearing.
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![](../../../img/22/AK305135AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the reverse gear, and then set
them on the press. 2.Push down on the output shaft
with the press and remove the reverse gear bearing
sleeve.
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![](../../../img/22/AK305136AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the 4th speed gear, and then set
them on the press. 2.Push down on the output shaft
with the press and remove the 5th speed-reverse synchronizer
hub.
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![](../../../img/22/AK305137AB00ENG.png)
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1.Using special tool Bearing
remover (MD998917), support the 2nd speed gear, and then set
them on the press. 2.Push down on the output shaft
with the press and remove the 3rd speed gear.
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![](../../../img/22/AK305138AB00ENG.png)
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1.Using special tool Bearing
remover (MD998917), support the 1st speed gear, and then set
them on the press. 2.Push down on the output shaft
with the press and remove the 2nd speed gear
sleeve.
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![](../../../img/22/AK305139AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the 1st speed gear sleeve, and
then set them on the press. 2.Push down on the
output shaft with the press and remove the 1st speed gear
sleeve.
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![](../../../img/22/AK305140AB00ENG.png)
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1.Using special tool Bearing
remover (MD998917), support the roller bearing inner race,
and then set them on the press. 2.Push down on the
output shaft with the press and remove the roller bearing
inner race.
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![](../../../img/22/AK305141AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the output shaft gear, and then
set them on the press. 2.Using special tools,
install the roller bearing inner race with the
press.
- Installer cap (MD998812)
- Installer adapter (MD998818)
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![](../../../img/22/AK305142AB00ENG.png)
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1.Install the thickest snap
ring that can be fitted in the groove of output
shaft. 2.Make sure that the front bearing inner
race end play meets the standard
value. Standard value: 0 - 0.12
mm
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1.Set the output shaft on
the press support stand.
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![](../../../img/22/AK305143AB00ENG.png)
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2.Using special tools,
install the 1st speed gear sleeve with the
press.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (MD998825)
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![](../../../img/22/AK305196AB00ENG.png)
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Install the synchronizer spring
onto the outer synchronizer ring as shown.
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1.Set the output shaft on
the press support stand.
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![](../../../img/22/AK305187AB00ENG.png)
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2.Check that the 1st-2nd
speed synchronizer hub is in the correct installation
direction,
and put it on the output shaft.
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![](../../../img/22/AK305146AB00ENG.png)
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3.Using special tools,
install the 1st-2nd speed synchronizer hub with the
press.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (MD998825)
4.Make sure that the outer synchronizer ring on
the 1st speed gear side can rotate freely.
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![](../../../img/22/AK204296AD00ENG.png)
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1.Check that the
synchronizer sleeve is in the correct direction for
installation, and install
it on the 1st-2nd speed synchronizer hub.
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![](../../../img/22/AK204199AB00ENG.png)
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2.Install the synchronizer
sleeve so that the areas with teeth that have raised tips
(three
areas total) are aligned with the areas on the synchronizer
hub that have deep grooves between
the teeth (three areas total).
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1.Set the output shaft on
the press support stand.
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![](../../../img/22/AK305147AB00ENG.png)
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2.Using special tools,
install the 2nd speed sleeve onto the output shaft with the
press.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (MD998822)
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1.Check that the 2nd speed
gear and the outer synchronizer ring have been properly
installed.
Also, make sure the claws on the synchronizer cone (four
places) are correctly fitted into the
holes in the 2nd speed gear (four places).
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![](../../../img/22/AK305148AB00ENG.png)
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2.Using special tools,
install the 3rd speed gear onto the output shaft with the
press.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (MD998822)
3.Make sure that the 2nd speed gear and the
outer synchronizer ring can rotate freely.
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![](../../../img/22/AK305149AB00ENG.png)
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1.Install the thickest snap
ring that can be fitted in the groove of output
shaft. 2.Make sure that the 3rd speed gear end
play meets the standard value. Standard value:
0 - 0.09 mm
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1.Set the output shaft on
the press support stand.
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![](../../../img/22/AK305150AB00ENG.png)
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2.Using special tools,
install the 4th speed gear onto the output shaft with the
press.
- Installer cap (MD998812)
- Installer-100 (MD998813)
- Installer adapter (MD998819)
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![](../../../img/22/AK305182AB00ENG.png)
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Using special tools, install the
5th speed gear sleeve onto the output shaft with the
press.
- Installer cap (MD998812)
- Installer-100 (MD998813)
- Installer adapter (MD998819)
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![](../../../img/22/AK305144AB00ENG.png)
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Install the synchronizer spring
onto the synchronizer ring as shown.
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![](../../../img/22/AK204393AB00ENG.png)
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1.Check for the presence of
identification notches on the synchronizer
ring. No notches: 5th speed synchronizer
ring Three notches: Reverse
synchronizer ring 2.Install the
synchronizer ring so that it fits completely over the
machined cone of
the gear.
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1.Set the output shaft on
the press support stand.
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2.Make sure that the
synchronizer ring is fitted correctly on the cone of the 5th
speed
gear.
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![](../../../img/22/AK305188AB00ENG.png)
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3.Check that the 5th
speed-reverse synchronizer hub is oriented correctly for
installation,
and fit it on the output shaft.
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![](../../../img/22/AK305110AB00ENG.png)
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4.Using special tools, press
install the 5th speed-reverse synchronizer hub with the
press.
- Installer cap (MD998812)
- Installer-100 (MD998813)
- Installer adapter (MD998819)
5.Make sure that the synchronizer ring on the
5th speed gear side can rotate freely.
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![](../../../img/22/AK305431AB00ENG.png)
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1.Check that the
synchronizer sleeve is in the correct direction for
installation, and install
it on the 5th speed-reverse synchronizer hub.
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![](../../../img/22/AK204199AB00ENG.png)
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2.Install the synchronizer
sleeve so that the areas with teeth that have raised tips
(three
areas total) are aligned with the areas on the synchronizer
hub that have deep grooves between
the teeth (three areas total).
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1.Make sure the synchronizer
ring, reverse gear and needle roller bearing have been
correctly installed.
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![](../../../img/22/AK305151AB00ENG.png)
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2.Using special tools, press
fit the reverse gear sleeve. Make sure that the reverse gear
and the synchronizer ring can rotate freely during the
pressing process.
- Installer cap (MD998812)
- Installer adapter (MD998818)
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1.Check the installation
direction of the ball bearing.
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![](../../../img/22/AK305152AB00ENG.png)
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2.Using special tools,
install the ball bearing with the press.
- Installer cap (MD998812)
- Installer adapter (MD998818)
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![](../../../img/22/AK305153AB00ENG.png)
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1.Install the thickest snap
ring that can be fitted in the groove of output
shaft. 2.Make sure that the rear bearing end play
meets the standard value. Standard value: 0
- 0.09 mm
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