DISASSEMBLY AND REASSEMBLY

			Disassembly steps
	>>D<<	1.	Differential drive gear
<<A>>	>>C<<	2.	Taper roller bearing
	>>B<<	3.	Lock pin
	>>A<<	4.	Pinion shaft
	>>A<<	5.	Pinion
	>>A<<	6.	Washer
	>>A<<	7.	Side gear
	>>A<<	8.	Spacer
		9.	Differential case

DISASSEMBLY SERVICE POINT

<<A>> TAPER ROLLER BEARING REMOVAL

Use the special tool Bearing remover (MD998801) to remove the taper roller bearings.

REASSEMBLY SERVICE POINTS

>>A<< SPACER/SIDE GEAR/WASHER/PINION/PINION SHAFT INSTALLATION

1.Install the spacer on the back of each side gear, then install the side gears into the differential case.

note

Use spacers of a medium thickness (0.93 - 1.00 mm) when installing new side gears.

2.Attach the washer to the back of each pinion, make both pinions engage with the side gears simultaneously, and bring the pinions into position while turning the gear set.

3.Insert the pinion shaft.

4.Measure the backlash between the side gears and pinions.
Standard value: 0.025 - 0.150 mm
5.If the backlash is not within the standard value range, replace the spacers with appropriately selected ones and measure the backlash again.

note

The amount of the backlash must be the same on both side gears.