![](../../../img/26/AC403518AF00ENG.png)
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Disassembly steps
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>>G<<![](../../../buttons/03btn007.png)
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1.
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TJ boot
band (large)
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>>G<<![](../../../buttons/03btn007.png)
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2.
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TJ boot
band (small)
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>>F<<![](../../../buttons/03btn007.png)
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3.
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TJ case
and inner shaft assembly <M/T-RH, A/T-RH
for GCC, General Export
(optional)>
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<<A>>![](../../../buttons/03btn007.png)
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>>F<<![](../../../buttons/03btn007.png)
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4.
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Seal
plate
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<<B>>![](../../../buttons/03btn007.png)
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5.
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TJ
case
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<<C>>![](../../../buttons/03btn007.png)
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>>E<<![](../../../buttons/03btn007.png)
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6.
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Inner
shaft <M/T-RH, A/T-RH for GCC, General
Export (optional)>
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7.
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Dust
cover <M/T-RH, A/T-RH for GCC, General
Export (optional)>
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8.
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Bracket
assembly <M/T-RH, A/T-RH for GCC, General
Export (optional)>
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>>D<<![](../../../buttons/03btn007.png)
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9.
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Dust
seal outer <M/T-RH, A/T-RH for GCC,
General Export (optional)>
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>>D<<![](../../../buttons/03btn007.png)
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10.
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Dust
seal inner <M/T-RH, A/T-RH for GCC,
General Export (optional)>
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<<D>>![](../../../buttons/03btn007.png)
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>>C<<![](../../../buttons/03btn007.png)
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11.
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Centre
bearing <M/T-RH, A/T-RH for GCC, General
Export (optional)>
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12.
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Centre
bearing bracket <M/T-RH, A/T-RH for GCC,
General Export (optional)>
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13.
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Circlip
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14.
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Snap
ring
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<<B>>![](../../../buttons/03btn007.png)
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>>B<<![](../../../buttons/03btn007.png)
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15.
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Spider
assembly
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<<E>>![](../../../buttons/03btn007.png)
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>>A<<![](../../../buttons/03btn007.png)
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16.
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TJ
boot
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17.
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BJ
assembly
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![](../../../img/26/AC403081AC00ENG.png)
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Use a slotted screwdriver to make a
hole in the seal plate inside the TJ case, and remove
it.
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1.Wipe off grease from the
spider assembly and the inside of the TJ case.
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2.Always clean the spider
assembly when the grease contains water or foreign
material.
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![](../../../img/26/AC102878AG00ENG.png)
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1.Use special tool inner
shaft remover (MB991248 or MD998801) to remove the inner
shaft assembly from the TJ case.
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![](../../../img/26/AC101694AC00ENG.png)
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2.Use special tool side
bearing puller (MB990810) to remove the centre bearing
bracket from the inner shaft.
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![](../../../img/26/AC102652AD00ENG.png)
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Use the following special tools to
remove the centre bearing from the centre bearing
bracket.
- Bar (MB990938)
- Installer adapter (MB990930)
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1.Wipe off grease from the
shaft spline.
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2.When reusing the TJ boot,
wrap plastic tape around the shaft spline to avoid damaging
the boot.
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Wrap plastic tape around the shaft
spline, and then install the TJ boot band (small) and TJ
boot.
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1.
caution |
- The driveshaft joint use special grease.
Do not mix old and new or different
types of grease.
- If the spider assembly has been cleaned,
take special care to apply the specified
grease.
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Apply the specified grease furnished in the repair
kit to the spider assembly between the spider axle and the
roller. Specified grease: Repair kit
grease
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![](../../../img/26/AC102654AC00ENG.png)
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2.Install the spider
assembly to the shaft from the direction of the spline
chamfered side.
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![](../../../img/26/AC102655AD00ENG.png)
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Use the following special tools to
press-fit the centre bearing into the centre bearing
bracket.
- Bar (MB990938)
- Installer adapter (MB990932)
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1.
caution |
When applying grease, make
sure that it does not adhere to anything outside
the lip.
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Apply the specified grease to the rear surface of
all dust seals. Specified grease: Repair kit
grease
Amount used (Dust seal inner):
14 - 20 g Amount used (Dust seal outer): 8
- 12 g
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![](../../../img/26/AC101696AC00ENG.png)
![](../../../img/26/AC101697AC00ENG.png)
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2.Use the following special
tools to press the dust seals into the centre bearing
bracket until they are flush with each
other.
- Rear suspension bushing base (MB990890)
- Bar (MB990938)
- Installer adapter (MB990934)
3.Apply repair kit grease to the lip of each
dust seal.
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![](../../../img/26/AC101698AC00ENG.png)
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Use special tool inner shaft
installer base (MB991172) to hold the centre bearing inner
race, and then press-in the inner shaft.
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![](../../../img/26/AC101699AG00ENG.png)
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1.Apply repair kit grease to
the inner shaft spline, then press fit it into the TJ
case.
note |
When press-fitting the inner
shaft into the TJ case, apply a thin coat of
repair kit grease to the dust seal outer lip
part and the outside edge of the TJ axial
part.
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![](../../../img/26/AC403624AB00ENG.png)
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2.Use special tool bearing
installer (MD998369) to press in the seal plate.
caution |
The driveshaft joint use
special grease. Do not mix old and new or
different types of grease.
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![](../../../img/26/AC102656AC00ENG.png)
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After applying the specified grease
to the TJ case, insert the driveshaft and apply grease one
more time. Specified grease: Repair kit
grease
Amount to use : 145 ± 5
g
note |
The grease in the repair kit
should be divided in half for use, respectively,
at the joint and inside the boot.
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![](../../../img/26/AC102657AC00ENG.png)
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1.Set the TJ boot bands at
the specified distance in order to adjust the amount of air
inside the TJ boot, and then tighten the TJ boot band
(small) securely. Standard value (A): 80.9
± 3 mm
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![](../../../img/26/AC314218AB00ENG.png)
![](../../../img/26/AC314219AB00ENG.png)
![](../../../img/26/AC314220AB00ENG.png)
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2.Use the pincers for low
profile clamps <recommendable tool: OETIKER> to
install the TJ boot band (large) by following the next
steps. (1)
Use the pincers for low profile clamps to catch the
protrusion part of the TJ boot band (large) and tighten it
firmly. (2)
After having tightened securely the protrusion part of the
TJ boot band (large), hook the end of the TJ boot band
(large) as shown in the illustration.
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