REMOVAL AND INSTALLATION


caution
  • The vehicle speed detection encoder collects any metallic particle easily, because it is magnetised. Make sure that the encoder should not collect any metallic particle. Check that there is not any trouble prior to reassembling it.
  • When the rear wheel speed sensor is removed and installed, make sure that its pole piece does not contact with surrounding parts to avoid damage.





Removal steps
<<A>>

1.
Rear brake caliper assembly
<<B>>

2.
Rear brake disc

>>D<<
3.
Shoe to anchor spring

>>D<<
4.
Shoe to anchor spring


5.
Shoe guide plate


6.
Adjusting wheel spring

>>C<<
7.
Adjuster assembly


8.
Strut


9.
Strut shoe-to-spring


10.
Shoe hold down cup


11.
Shoe hold down spring


12.
Shoe hold down pin


13.
Shoe and lining assembly


14.
Shoe and lever assembly

>>B<<
15.
Retainer

>>A<<
16.
Wave washer


17.
Parking lever


18.
Shoe and lining assembly


19.
Pin


20.
Parking brake rear cable


21.
Rear wheel speed sensor


22.
Rear hub assembly


23.
Backing plate

REMOVAL SERVICE POINTS



<<A>> REAR BRAKE CALIPER ASSEMBLY REMOVAL


Remove the rear brake caliper assembly and hold it with a wire .

<<B>> BRAKE DISC REMOVAL



If the brake disc is seized, install a M8x1.25 mm bolts as shown, and remove the disc by tightening the bolts evenly and gradually.

INSTALLATION SERVICE POINTS



>>A<< WAVE WASHER INSTALLATION



Install the wave washer in the direction shown in the illustration.

>>B<< RETAINER INSTALLATION



Crimp the retainer firmly to the pin with pliers.

>>C<< ADJUSTER ASSEMBLY INSTALLATION



Install the adjuster assemblies. For left wheel, the shoe adjusting bolt should be located at the front of the vehicle, and for right wheel, it should be located at the rear of the vehicle.

>>D<< SHOE-TO-ANCHOR SPRING INSTALLATION



The shoe-to-anchor springs are not interchangeable as their constants are different. The one with blue paint mark should be install at the front of the vehicle, and the other with yellow paint at the rear of the vehicle, respectively.
note The illustration shows the left rear wheel. The right rear wheel is symmetrical to that.