REMOVAL AND INSTALLATION







Removal steps


1.
Oil level gauge guide


2.
Oil level gauge


3.
O-ring


4.
Alternator


5.
Alternator brace


6.
Water pump pulley
<<A>>
>>A<<
7.
Crankshaft pulley centre bolt

>>A<<
8.
Crankshaft pulley washer

>>A<<
9.
Crankshaft pulley


10.
Ignition coil


11.
Spark plug

REMOVAL SERVICE POINT



<<A>> CRANKSHAFT PULLEY CENTRE BOLT REMOVAL



1.Lock the flywheel or drive plate with special tool flywheel stopper (MB991883).
2.Remove the crankshaft pulley centre bolt.

INSTALLATION SERVICE POINTS



>>A<< CRANKSHAFT PULLEY / CRANKSHAFT PULLEY WASHER / CRANKSHAFT PULLEY CENTRE BOLT INSTALLATION



1.Lock the flywheel or drive plate with special tool flywheel stopper (MB991883).

2.Using a rag, wipe dirt on the crankshaft thread hole and the crankshaft pulley washer.
3.Using a rag, wipe dirt on the crankshaft pulley and then degrease the place specified in the illustration.
note Perform degreasing to prevent the friction resistance from decreasing in the compressed area due to the residual oil.
4.Install the crankshaft pulley.
5.Apply the minimum amount of engine oil to the crankshaft pulley centre bolt threads and the seating surface.
6.Tighten the crankshaft pulley centre bolt to the specified torque of 50 N·m.

7.As shown in figure A, put a paint mark on one angle of the crankshaft pulley centre bolt. Then, put a paint mark on the crankshaft pulley on the extended line of the angle next to the marked angle.
8.
caution
  • When the tightening angle is smaller than the specified tightening angle, the appropriate tightening capacity cannot be secured.
  • When the tightening angle is larger than the specified tightening angle, remove the bolt to start from the beginning again according to the procedure.
Tighten the crankshaft pulley centre bolt in a 60°, and check that the paint mark on the crankshaft pulley centre bolt aligns with the paint mark on the crankshaft pulley as shown in figure B.
9.Loosen the crankshaft pulley centre bolt completely after steps 6 to 8, and then repeat steps 6 to 8.