REMOVAL AND INSTALLATION

Pre-removal Operation

Engine Coolant Draining).
Headlamp Support Panel Upper Removal (Refer to GROUP 42A - Loose Panel ).

Post-installation Operation

Headlamp Support Panel Upper Installation (Refer to GROUP 42A - Loose Panel ).
Engine Coolant Refilling.

<M/T>

			Removal steps
		1.	Radiator drain plug
		2.	O-ring
		3.	Radiator cap
		4.	Air guide panel
		5.	Condenser tank assembly
<<A>>	>>A<<	6.	Hose clip
<<A>>	>>A<<	7.	Radiator upper hose
<<A>>	>>A<<	8.	Hose clip
<<A>>	>>A<<	9.	Radiator lower hose
		10.	Blower assembly
		11.	Cooling fan
		12.	Cooling fan motor
		13.	Cooling fan shroud
<<B>>		·	A/C refrigerant condenser assembly (Refer to GROUP 55A - Condenser Assembly ) <Vehicles with A/C or cooler>
		14.	Radiator

<CVT>

			Removal steps
		1.	Radiator drain plug
		2.	O-ring
		3.	Radiator cap
		4.	Air guide panel
		5.	Condenser tank assembly
<<A>>	>>A<<	6.	Hose clip
<<A>>	>>A<<	7.	Radiator upper hose
<<A>>	>>A<<	8.	Hose clip
<<A>>	>>A<<	9.	Radiator lower hose
		·	Water hose connection (Refer to GROUP 23A - CVT Fluid Cooler Line)
		10.	Blower assembly
		11.	Cooling fan
		12.	Cooling fan motor
		13.	Cooling fan shroud
<<B>>		·	A/C refrigerant condenser assembly (Refer to GROUP 55A - Condenser Assembly ) <Vehicles with A/C or cooler>
		14.	Radiator

REMOVAL SERVICE POINTS

<<A>> HOSE CLIP/RADIATOR UPPER HOSE/RADIATOR LOWER HOSE REMOVAL

1.Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.

2.Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.

note

If there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.

<<B>> A/C REFRIGERANT CONDENSER ASSEMBLY REMOVAL

1.Remove the A/C refrigerant condenser assembly together with the hose and pipe from the radiator.

2.Tie the removed A/C refrigerant condenser assembly with a string at a position where they will not interfere with the removal and installation of radiator.

INSTALLATION SERVICE POINT

>>A<< RADIATOR LOWER HOSE/RADIATOR UPPER HOSE/HOSE CLIP INSTALLATION

caution

Never reuse the hose clip whose claw is broken off to prevent the rusting.

Make mating mark on a new hose clip in the same position as the remove one.

2.Insert the radiator hose until the protrusion of the pipe.
3.Align the mating marks on the radiator hose and hose clip.
4.Remove the hose clip claw and shorten the hose clip, then install the radiator hose.