REMOVAL AND INSTALLATION


Pre-removal Operation
  • Engine Coolant Draining (Refer to ).
  • Alternator Assembly Removal (Refer to GROUP 16 - Charging System, Alternator Assembly ).

 Post-installation Operation
  • Alternator Assembly Installation (Refer to GROUP 16 - Charging System, Alternator Assembly ).
  • Engine Coolant Refilling (Refer to ).




Removal steps
<<A>>
 >>B<<
 1.
 Hose clip
<<A>>
 >>B<<
 2.
 Radiator lower hose connection


3.
 Water inlet fitting

>>A<<
 4.
 Thermostat

REMOVAL SERVICE POINT

<<A>> HOSE CLIP/RADIATOR HOSE DISCONNECTION

1.Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.

2.Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.
note If there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.

INSTALLATION SERVICE POINTS

>>A<< THERMOSTAT INSTALLATION
caution Make absolutely sure that no oil adheres to the rubber ring of the thermostat. Also do not fold or scratch the rubber ring during installation.

Install the thermostat so that the jiggle valve is facing straight up. Be careful not to fold or scratch the rubber ring.

>>B<< RADIATOR HOSE/HOSE CLIP CONNECTION
1.
caution Never reuse the hose clip whose claw is broken off to prevent the rusting.
Make mating mark on a new hose clip in the same position as the remove one.

2.Insert the radiator hose until the protrusion of the pipe.
3.Align the mating marks on the radiator hose and hose clip.
4.Remove the hose clip claw and shorten the hose clip, then install the radiator hose.