REMOVAL AND INSTALLATION


Pre-removal operation
  • Under Cover Front Removal (Refer to GROUP 51 - Under Cover ).
  • Transmission Oil Draining (Refer to ).
  • Starter Motor Assembly Removal (Refer to GROUP 16 - Starter Motor Assembly ).
  • Catalytic Converter Removal (Refer to GROUP 15 - Exhaust Pipe and Main muffler .)
  • Drive Shaft Removal (Refer to GROUP 26 - Drive Shaft Assembly .)
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).
  • Battery and Battery Tray Removal (Refer to GROUP 54A - Battery ).

 Post-installation operation
  • Clutch Pedal Check And Adjustment (Refer to ).
  • Battery and Battery Tray Installation (Refer to GROUP 54A - Battery ).
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner ).
  • Drive Shaft Installation (Refer to GROUP 26 - Drive Shaft Assembly .)
  • Catalytic Converter Installation (Refer to GROUP 15 - Exhaust Pipe and Main muffler .)
  • Starter Motor Assembly Installation (Refer to GROUP 16 - Starter Motor Assembly ).
  • Transmission Oil Refilling (Refer to ).
  • Under Cover Front Installation (Refer to GROUP 51 - Under Cover ).




Removal steps


1.
 Connector and wiring harness connection


2.
 Heat protector bracket


3.
 Battery earth connection


4.
 Clutch cable connection


5.
 Impact support lever


·
 Gearshift cable and select cable assembly connection <Transmission side> (Refer to )
<<A>>
6.
 Transmission assembly upper part coupling bolts


7.
 Transmission stay


8.
 Bell housing cover


·
 Engine roll rod assembly (Refer to GROUP 32 - Engine Roll Stopper Rod )


·
 While supporting the engine and transmission assembly with a garage jack.


·
 Transmission mounting insulator and transmission mounting bracket (Refer to GROUP 32 - Transmission Mounting )
<<B>>
·
 Engine assembly supporting


9.
 Transmission assembly lower part coupling bolts

>>A<<
 10.
 Transmission assembly

REMOVAL SERVICE POINTS

<<A>> TRANSMISSION ASSEMBLY UPPER PART COUPLING BOLTS REMOVAL
Only loosen the each bolt from the engine and transmission assembly (do not remove).

<<B>> ENGINE ASSEMBLY SUPPORTING


1.<When engine hanger (Special tool: MB991928) is used>
(1) Assemble the engine hanger (Special tool: MB991928). (Set the components below to the base hanger.)

  • Slide bracket (HI)
  • Foot x 4 (standard) (MB991932)
  • Joint x 2 (50) (MB991929)
(2) Set the foot of the engine hanger (Special tool: MB991928) as shown in the figure.
note Adjust the engine hanger balance.
(3) Remove the garage jack and then remove the transmission assembly upper part coupling bolts that have been loosened previously.


2.<When engine hanger (Special tool: MB991895) and engine hanger attachment (Special tool: MB992906) are used>
(1) Set the foot of the engine hanger (Special tool: MB991895) and engine hanger attachment (Special tool: MB992906) as shown in the figure.
note Adjust the engine hanger balance.
(2) Remove the garage jack and then remove the transmission assembly upper part coupling bolts that have been loosened previously.

INSTALLATION SERVICE POINTS

>>A<< TRANSMISSION ASSEMBLY INSTALLATION

When installing the transmission assembly, apply the specified grease to the spline of clutch disc and input shaft.
Specified grease: Mitsubishi Part No.0101011 or equivalent