![](../../../img/22/AKB00660AB00ENG.png)
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1.Using special tools,
support the tapered roller bearing, and then set them on the
press.
- Bearing remover (MD998801)
2.Push down on the output shaft with the press,
and remove the tapered roller bearing.
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![](../../../img/22/AKB00663AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the 4th driven gear, and then
set
them on the press. 2.Push down on the output shaft
with the press and remove the 5th driven gear and 4th
driven gear.
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![](../../../img/22/AKB00664AB00ENG.png)
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1.2.Using special
tool Bearing remover (MD998801), support the 2nd gear
and remove the 3rd drive gear and 2nd gear.
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![](../../../img/22/AKB00666AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the 1st gear and
remove the 1st gear, reverse gear and synchronizer clutch
hub No.1.
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![](../../../img/22/AKB00634AA00ENG.png)
![](../../../img/22/AKB00635AA00ENG.png)
![](../../../img/22/AKB00636AA00ENG.png)
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1.
caution |
Be careful so as not to injure
anything but tapered roller bearing.
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The cage of tapered roller bearing is cut using cold
chisel and a roller is removed.
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![](../../../img/22/AKB00675AB00ENG.png)
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2.Special tools Bearing
remover (MD998801) is set inner race portion and it removes
by a
pres.
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![](../../../img/22/AKB00659AB00ENG.png)
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1.Using special tool Bearing
remover (MD998801), support the output shaft gear, and then
set them on the press. 2.Using special tools,
install the roller bearing inner race with the
press.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (MD998816)
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1.Synchronizer ring No.1 and
synchronizer clutch hub No.1 are attached beforehand and
it is made synchronizer assembly.
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![](../../../img/22/AK503845AC00ENG.png)
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2.Check that the
synchronizer clutch hub No.1 and synchronizer ring No.1 is
in the correct
installation direction, and put it on the output
shaft.
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![](../../../img/22/AKB00671AB00ENG.png)
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3.Using special tools,
install the 1st-2nd speed synchronizer hub with the
press.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (MD998820)
4.Make sure that the outer synchronizer ring on
the 1st speed gear side can rotate freely.
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![](../../../img/22/AKB00665AB00ENG.png)
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1.Install the thickest snap
ring that can be fitted in the groove of output
shaft. 2.Make sure that the front bearing axial
play meets the standard value. Standard value:
0 - 0.1 mm
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1.Check that the 2nd gear
and the outer synchronizer ring have been properly
installed.
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![](../../../img/22/AKB00672AB00ENG.png)
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2.Using special tools,
install the 3rd speed gear onto the output shaft with the
press.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (MD998818)
3.Make sure that the 2nd speed gear and the
outer synchronizer ring can rotate freely.
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![](../../../img/22/AKB00673AB00ENG.png)
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1.Using special tools,
install the 4th speed gear onto the output shaft
with the press.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (MD998818)
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![](../../../img/22/AKB00674AB00ENG.png)
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1.Using special tools,
install the 5th speed gear onto the output shaft
with the press.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (MD998818)
|
![](../../../img/22/AKB00662AB00ENG.png)
|
1.Install the thickest snap
ring that can be fitted in the groove of output
shaft. 2.Make sure that the front bearing axial
play meets the standard value. Standard value:
0 - 0.1 mm
|
![](../../../img/22/AKB00676AB00ENG.png)
|
1.Using special tool Bearing
remover (MD998801), support the output shaft gear, and then
set them on the press. 2.Using special tools,
install the roller bearing inner race with the
press.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (MD998816)
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