REMOVAL AND INSTALLATION


caution
  • When removing and installing the transmission assembly, be careful not to drop the torque converter. In addition, do not remove the torque converter.
  • When the transmission assembly is replaced, initialise the CVT learned value.(Refer to .)
Pre-removal operation
  • Under Cover Front Removal (Refer to GROUP 51 - Under Cover ).
  • Transmission Fluid Draining (Refer to ).
  • Engine Coolant Draining (Refer to GROUP 14 - On-vehicle Service ).
  • Starter Motor Assembly Removal (Refer to GROUP 16 - Starter Motor Assembly ).
  • Catalytic Converter Removal (Refer to GROUP 15 - Exhaust Pipe and Main muffler .)
  • Drive Shaft Removal (Refer to GROUP 26 - Drive Shaft Assembly .)
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).
  • Battery and Battery Tray Removal (Refer to GROUP 54A - Battery ).

 Post-installation operation
  • Battery and Battery Tray Installation (Refer to GROUP 54A - Battery ).
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner ).
  • Drive Shaft Installation (Refer to GROUP 26 - Drive Shaft Assembly .)
  • Catalytic Converter Installation (Refer to GROUP 15 - Exhaust Pipe and Main muffler .)
  • Starter Motor Assembly Installation (Refer to GROUP 16 - Starter Motor Assembly ).
  • Engine Coolant Refilling (Refer to GROUP 14 - On-vehicle Service ).
  • Transmission Fluid Refilling (Refer to ).
  • Under Cover Front Installation (Refer to GROUP 51 - Under Cover ).




Removal steps
<<A>>
1.
 CVT assembly harness connector connection


2.
 Connector and wiring harness connection


3.
 Breather hose


4.
 Cable bracket and transmission control cable assembly


5.
 Battery earth


6.
 CVT fluid cooler hose connection


7.
 Oil filler tube assembly
<<B>>
8.
 Transmission assembly upper part coupling bolt


9.
 Connector bracket


10.
 Transmission stay


11.
 Bell housing cover
<<C>>
12.
 Torque converter and drive plate coupling bolt


·
 Engine roll rod assembly (Refer to GROUP 32 - Engine Roll Stopper Rod )


·
 While supporting the engine and transmission assembly with a garage jack.


·
 Transmission mounting insulator (Refer to GROUP 32 - Transmission Mounting )
<<D>>
·
 Engine assembly supporting


13.
 Transmission assembly lower part coupling bolts

>>A<<
 14.
 Transmission assembly

REMOVAL SERVICE POINTS

<<A>> CVT ASSEMBLY HARNESS CONNECTOR DISCONNECTION

While pressing A in the figure, turn B anti-clockwise to unlock the CVT assembly connector, and disconnect the connector.

<<B>> TRANSMISSION ASSEMBLY UPPER PART COUPLING BOLT REMOVAL
Only loosen the bolts from the engine and transmission assembly (do not remove).

<<C>> TORQUE CONVERTER AND DRIVE PLATE COUPLING BOLT REMOVAL
1.Remove the coupling bolts while turning the crankshaft.
2.Fully push the torque converter into the transmission side so that it does not remain on the engine side.

<<D>> ENGINE ASSEMBLY SUPPORTING


1.<When engine hanger (Special tool: MB991928) is used>
(1) Assemble the engine hanger (Special tool: MB991928). (Set the components below to the base hanger.)

  • Slide bracket (HI)
  • Foot x 4 (standard) (MB991932)
  • Joint x 2 (50) (MB991929)
(2) Set the foot of the engine hanger (Special tool: MB991928) as shown in the figure.
note Adjust the engine hanger balance.
(3) Remove the garage jack and then remove the transmission assembly upper part coupling bolts that have been loosened previously.


2.<When engine hanger (Special tool: MB991895) and engine hanger attachment (Special tool: MB992906) are used>
(1) Set the foot of the engine hanger (Special tool: MB991895) and engine hanger attachment (Special tool: MB992906) as shown in the figure.
note Adjust the engine hanger balance.
(2) Remove the garage jack and then remove the transmission assembly upper part coupling bolts that have been loosened previously.

INSTALLATION SERVICE POINTS

>>A<< TRANSMISSION ASSEMBLY INSTALLATION

Fully push the torque converter into the transmission side, and then assemble the transmission assembly to the engine.