Pre-removal
Operation
- Hood Removal (Refer to GROUP 42A -
Hood).
- Fuel Line Pressure Reduction (Refer to GROUP 13D
- On-vehicle Service,
Reduce Pressurized Fuel Lines ).
- Engine Room Under Cover Front A, B and Engine Room
Side Cover Removal (Refer to
GROUP 51 - Under Cover ).
- Engine Coolant Draining (Refer to GROUP 14 -
On-vehicle Service, Engine
Coolant Replacement ).
- Engine Oil Draining (Refer to GROUP 12 -
On-vehicle Service, Engine Oil
Replacement ).
- Intercooler Intake Air Hose A, Intercooler Outlet
Air Hose D and Intercooler Intake
Air Pipe A, B Removal (Refer to GROUP 15 -
Intercooler ).
- Air Cleaner Assembly Removal (Refer to GROUP 15
- Air Cleaner ).
- Battery and Battery Tray Removal (Refer to GROUP 54A
- Battery ).
- Catalytic Converter Removal (Refer to GROUP 15
- Exhaust Pipe, Main Muffler
and Catalytic Converter ).
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Post-installation
Operation
- Catalytic Converter Installation (Refer to GROUP 15
- Exhaust
Pipe, Main Muffler and Catalytic Converter ).
- Battery and Battery Tray Installation (Refer to
GROUP 54A - Battery ).
- Air Cleaner Assembly Installation (Refer to GROUP 15
- Air Cleaner ).
- Intercooler Intake Air Hose A, Intercooler Outlet
Air Hose D and Intercooler Intake
Air Pipe A, B Installation (Refer to GROUP 15
- Intercooler ).
- Engine Oil Refilling (Refer to GROUP 12 -
On-vehicle Service, Engine Oil
Replacement ).
- Engine Coolant Refilling (Refer to GROUP 14 -
On-vehicle Service, Engine
Coolant Replacement ).
- Fuel Leak Check
- Drive Belt Tension Check (Refer to ).
- Engine Room Under Cover Front A, B and Engine Room
Side Cover Installation (Refer
to GROUP 51 - Under Cover ).
- Hood Installation (Refer to GROUP 42A -
Hood).
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After removing the cowl top panel,
attach a protection tape for the windshield on the
lower area of the windshield.
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Make mating marks on the radiator
hose and the hose clamp. Disconnect the radiator
hose.
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1.Make mating marks on the
radiator lower hose and the hose clip as shown to install
them
in the original position.
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2.Break off the tip of hose
clip claw and spread out the hose clip, then disconnect the
radiator lower hose.
note |
If there is a hose clip claw,
the hose clip cannot spread to capacity because
the claw
contacts the hose clip.
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1.Remove the A/C
compressor and clutch assembly together with the hose from
the bracket.
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2.Tie the removed A/C
compressor and clutch assembly with a string at a position
where they will not interfere with the removal and
installation of engine assembly.
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1.
caution |
When supporting the engine
assembly with a garage jack, be
careful not to deform the engine oil
pan.
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Place a garage jack against the engine oil pan with
a piece of wood in between to support
the engine assembly.
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2.Remove special tool engine
hanger (MB991928 or MB991895) which was installed for
supporting
the engine assembly when the transmission assembly was
removed (Refer to GROUP 23C - Transmission
Assembly).
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3.Install the engine hanger
right (MD016967) to the cylinder block.
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4.Hold the engine assembly
with a chain block. 5.Place a garage jack against
the engine oil pan with a piece of wood in between, and
remove the engine mounting bracket while adjusting the
position of the engine. 6.After checking that all
cables, hoses and wiring harness connectors and so on are
disconnected from the engine, raise the vehicle slowly with
a lift, and remove the engine assembly
upwards from the engine compartment.
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1.Place the engine assembly
below the lifted vehicle.
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2.Install the engine
assembly, being careful not to pinch the cables, hoses, or
wiring
harness connectors.
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3.Install the engine hanger
right (MD016967) to the cylinder block.
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4.Set special tool engine
hanger balancer (MB991454) and a chain block to the engine
assembly. 5.
caution |
When supporting the engine
assembly with a garage jack, be
careful not to deform the engine oil
pan.
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Place a garage jack against the engine oil pan with
a piece of wood in between, and install
the engine mounting bracket while adjusting the position of
the engine. 6.Remove the chain block.
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7.Install special tool
engine hanger (MB991928 or MB991895) which is used during
installation
of transmission assembly to hold the engine assembly (Refer
to GROUP 23C - Transmission
Assembly). 8.Remove the garage jack.
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Tighten A/C compressor and
clutch assembly mounting bolts to the specified torque
in the order of number shown in the
illustration. Tightening torque: 23 ± 6
N·m
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1.
caution |
Never reuse the hose clip
whose claw is broken off to prevent
the rusting.
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Make mating mark on a new hose clip in the same
position as the remove one.
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2.Insert the radiator lower
hose until the protrusion of the inlet fitting water
pipe. 3.Align the mating marks on the radiator
lower hose and hose clip. 4.Remove the hose clip
claw and shorten the hose clip, then install the radiator
lower
hose.
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1.Insert radiator hose as
far as the projection of the cooling water outlet
fitting. 2.Align the mating marks on the radiator
hose and hose clamp, and then connect the radiator
hose.
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