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1.Use special tool Oil
filter wrench (MB991396) to remove the oil filter.
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1.Remove oil pan tightening
bolts.
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2.
caution |
Lightly tap the oil pan FIPG
cutter to drive in, taking care not to damage
the ladder frame and oil pan sealed
area.
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Lightly tap special tool Oil pan FIPG cutter
(MD998727) to drive in the illustrated groove
of the oil pan and ladder frame.
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3.Lightly tap and slide
special tool Oil pan FIPG cutter (MD998727) to remove the
oil pan.
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If the timing chain case is
difficult to remove, insert a hammer handle as shown in the
illustration and lightly pry it.
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1.
caution |
- Completely remove all the old liquid
gasket, which might
be remaining in the installation hole,
the O-ring groove or among the
components such as the
cylinder head gasket.
- Sufficiently check that there is no
residual oil on the place where
degreasing is
performed. If fingerprints are left, do
not touch it with bare hands after the
degreasing, since
the oils from your fingers will harm the
seal ability.
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Completely remove liquid gasket adhering to the
timing chain case, cylinder block and
cylinder head.
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2.Degrease the surface where
the liquid gasket is applied and the contact surface between
the cylinder block and the cylinder head.
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3.
caution |
Install the timing chain case
within three minutes after applying
the liquid gasket.
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Apply liquid gasket of 2.5 ± 0.5 mm in
thickness to the timing chain case. For
the place "D" shown in the illustration, however, apply the
liquid gasket whose diameter is
4.5 ± 0.5 mm or pile up the liquid gasket of 2.5
± 0.5 mm as shown in the
illustration. Specified
sealant:
ThreeBond 1217G or
equivalent
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4.The engine oil staying at
the cylinder gasket oozes to the 3-plane contact surface
described
in Step 2 and 3. Swiftly apply the liquid gasket to this
area after degreasing. Specified
sealant:
ThreeBond 1217G or
equivalent
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5.Tighten timing chain case
mounting bolts to the specified
torque. Tightening torque
A: 24
± 4 N·m B: 10 ± 2
N·m C: 10 ± 2 N·m D: 13
± 1 N·m
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1.Apply a small amount of
engine oil to the entire inner diameter of the front oil
seal
lip.
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caution |
The front oil seal must not be
a strong press fit. The strong press
fit can possibly cause the oil leakage, damaging
the front oil seal.
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2.Use special tool Bush remover and installer
base (MB991448) in order to press-fit
the front oil seal into the timing chain case as shown in
the illustration.
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1.Completely remove liquid
gasket adhering to the cylinder block and oil pan.
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caution |
Install the oil pan within
three minutes after liquid gasket
is applied.
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2.Apply liquid gasket of Φ2.5 ±
0.5 mm of thickness in diameter to
the illustrated area of the oil
pan. Specified sealant:
ThreeBond
1217G or equivalent
3.Tighten the
oil pan to the specified torque of 10 ± 2 N·m
(M6) and
29 ± 2 N·m (M8).
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1.Completely remove liquid
gasket adhering to the cylinder head cover, timing chain
case and cylinder head.
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2.Degrease the surface where
the liquid gasket is applied and the contact.
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caution |
Install the cylinder head
cover immediately after liquid gasket
is applied.
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3.Appropriately use a minimum amount of
sealant. Besides, be careful not to allow sealant
to squeeze out from the application area. Apply liquid
gasket of 4 mm of thickness in
diameter. Specified
sealant:
ThreeBond 1217G or
equivalent
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4.5.Tighten the
cylinder head cover to the tightening torque of 3.0 ±
1.0 N·m
in the order shown in the illustration. 6.Then,
tighten it to the specified torque of 5.5 ± 0.5
N·m in the same
order.
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1.Clean the oil filter
mounting surface of the ladder frame.
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2.Apply engine oil to the
O-ring of the oil filter.
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caution |
Use special tool Filter wrench
(MB991396) to install the
oil filter. Tightening it by hand causes oil
leakage due to lack of torque.
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3.Screw in the oil filter. When the O-ring
contacts the mounting surface, use a filter
wrench to tighten it 1 turns (14 ± 2
N·m).
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