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1.Remove the second seat
assembly (Refer to GROUP 52A - Second Seat Assembly ).
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![](../../../img/13/ACB05828AB00ENG.png)
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2.Remove the floor
inspection lid (LH).
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![](../../../img/13/ACB05941AB00ENG.png)
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3.Disconnect the fuel pump
and gauge assembly connector. 4.Release the fuel
pressure in the fuel line (Refer to GROUP 13A -
On-vehicle Service, Reduce Pressurized Fuel Lines <4B1>,
GROUP 13B - On-vehicle Service, Reduce Pressurized
Fuel Lines <6B3>).
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![](../../../img/13/AC606017AG00ENG.png)
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5.Insert a flat-tip
screwdriver (6 mm wide and 1 mm thick) into the retainer of
the fuel main pipe connector.
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![](../../../img/13/AC606018AG00ENG.png)
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6.
caution |
When pushing up the retainer
of the fuel main pipe connector, pay attention
to avoid damage to the retainer.
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Turn the flat-tip screwdriver inserted into the
retainer by 90 degrees to push up the retainer and unlock
the fuel main pipe connector.
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![](../../../img/13/ACB05939AB00ENG.png)
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7.Remove the mounting nuts
of fuel pump and gauge assembly. 8.Remove the fuel
pump bracket plate. 9.
caution |
Pay attention not to damage
the gauge unit and the float of fuel pump and
gauge assembly when withdrawing it from the
service hole.
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Remove the fuel pump and gauge assembly from the
service hole <2WD>.
note |
For disassembly and reassembly
of the fuel pump and gauge assembly, refer to .
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![](../../../img/13/ACB05940AB00ENG.png)
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10.
caution |
Pay attention not to damage
the gauge unit and the float of fuel pump and
gauge assembly when withdrawing it from the
service hole.
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While withdrawing the fuel pump and gauge assembly
from the service hole, disconnect the suction hose from the
fuel pump and gauge assembly to remove the fuel pump and
gauge assembly from the service hole completely
<4WD>.
note |
For disassembly and reassembly
of the fuel pump and gauge assembly, refer to .
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11.Replace the fuel pump and gauge assembly
gasket with a new one. 12.
caution |
- Pay attention not to damage the gauge
unit and the float of fuel pump and
gauge assembly when installing it to the
fuel tank from the service
hole.
- When installing the fuel pump and gauge
assembly to the fuel tank, check that
the gauge moving area moves
smoothly.
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Install the fuel pump and gauge assembly to the fuel
tank through the service hole <2WD>.
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![](../../../img/13/ACB05940AB00ENG.png)
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13.
caution |
- Pay attention not to damage the gauge
unit and the float of fuel pump and
gauge assembly when installing it to the
fuel tank from the service
hole.
- Pay attention to prevent the float of
fuel pump and gauge assembly from being
trapped by the suction hose inside the
fuel tank.
- When installing the fuel pump and gauge
assembly to the fuel tank, check that
the gauge moving area moves
smoothly.
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While inserting the fuel pump and gauge assembly
into the fuel tank from the service hole, connect the
suction hose to the fuel pump and gauge assembly to install
the fuel pump and gauge assembly to the fuel tank
<4WD>. 14.Install the fuel pump
bracket plate.
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![](../../../img/13/ACB05939AB00ENG.png)
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15.Tighten the fuel pump and
gauge assembly mounting nuts to the specified
torque. Tightening torque: 2.5 ± 0.4
N·m
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![](../../../img/13/AC606019AB00ENG.png)
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16.Pull up the retainer of
fuel main pipe to unlock before installing.
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![](../../../img/13/AC606020AJ00ENG.png)
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17.
caution |
- When pushing in the retainer of the fuel
main pipe connector, pay attention to
avoid damage to the retainer.
- After the installation of the fuel main
pipe, slightly pull the fuel main pipe
to check that it is connected securely.
At this time, also check that there is
approximately 1 mm play.
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Install the fuel main pipe to the fuel pump and
gauge assembly securely and push in the retainer of the fuel
main pipe connector to lock the fuel main pipe and fuel pump
and gauge assembly.
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![](../../../img/13/ACB05941AB00ENG.png)
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18.Connect the fuel pump and
gauge assembly connector. 19.Check the fuel leak
of fuel tank (Refer to ).
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![](../../../img/13/ACB05828AB00ENG.png)
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20.Install the floor
inspection lid (LH). 21.Return the floor carpet to
the original condition and install the second seat assembly
(Refer to GROUP 52A - Second Seat Assembly ).
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