INSPECTION <6B3>



BRUSH



ROTOR



1.Measure the resistance between the two slip rings of the rotor coil to check the continuity between them.
Replace the rotor if the resistance is not within the standard value range.
Standard value: 2.1 - 2.4 Ω

2.Check the continuity between the slip rings and core.
If continuity is present, replace the rotor.

STATOR



1.Check the continuity between coil leads.
If there is no continuity, replace the stator.

2.Check the continuity between coil and core.
If there is continuity, replace the stator.

RECTIFIER ASSEMBLY



1.Check the condition of the (+) heat sink by checking the continuity between the (+) heat sink and each of the stator coil lead connecting terminals.
If the continuity is present for both terminals, or if no continuity is present for both terminals, the diode is shorted. Replace the rectifier assembly.

2.Check the condition of the (-) heat sink by checking the continuity between the (-) heat sink and each of the stator coil lead connecting terminals.
If the continuity is present for both terminals, or if no continuity is present for both terminals, the diode is shorted. Replace the rectifier assembly.

3.Diode Trio Test: Check three diodes for continuity by connecting an ammeter to both ends of each diode.
If there is no continuity in both directions, diode is faulty and heatsink assembly must be replaced.

BRUSH



1.Measure the length of the protrusion of the brush. Replace the brush if the protrusion length is shorter than the limit.
Limit: 2 mm minimum
2.Unsolder the lead of the brush. The brush will come out, becoming ready for removal.

3.Install a new brush by pushing it into the holder as shown in the drawing and soldering the lead.