INSPECTION <4N1>




ROTOR



1.Check the rotor coil continuity. Make sure that there is continuity between the slip rings. Measure the rotor resistance. If it is excessively small, it indicates a shorted rotor. If there is no continuity or if it is shorted, replace the rotor assembly.
Standard value: 3 - 5 Ω

2.Check for rotor coil earthing. Make sure that there is no continuity between the slip ring and the core. Replace the rotor assembly if there is continuity.

STATOR



1.Check the electrical continuity between the stator coil terminals.
2.Check the electrical continuity of the points shown in the table below. Confirm that there is electrical continuity.
If there is not, replace the stator.
Terminal connector of tester
Electrical continuity
1 - 2
Presence of electrical continuity
1 - 3
2 - 3
4 - 5
4 - 6
5 - 6

3.Check the insulation between the stator coil terminal and the coil.
4.Check the electrical continuity of the points shown in the table below. Confirm that there is not electrical continuity.
If there is, replace the stator.
Terminal connector of tester
Electrical continuity
1 - Core
Absence of electrical continuity
2 - Core
3 - Core
4 - Core
5 - Core
6 - Core

5.Check the insulation between coil terminals of each group.
6.Check the electrical continuity of the points shown in the table below. Confirm that there is not electrical continuity.
If there is, replace the stator.
Terminal connector of tester
Electrical continuity
1 - 4
Absence of electrical continuity
1 - 5
1 - 6
2 - 4
2 - 5
2 - 6
3 - 4
3 - 5
3 - 6

RECTIFIER ASSEMBLY



Use the analogue type tester to make sure the electrical continuity of each diode meets the table.
Unless the electrical continuity of each diode meets the table. replace the rectifier.
(-) side
(+) side
Electrical continuity
E
P1, P2, P3, P4, P5, P6
Yes
B
No
P1, P2, P3, P4, P5, P6
E
No
B
Yes

BRUSH



1.Measure the length of the protrusion of the brush. Replace the brush if the protrusion length is shorter than the limit.
Limit: min. 2 mm
2.Unsolder the lead of the brush. The brush will come out, becoming ready for removal.

3.Install a new brush by pushing it into the holder as shown in the drawing and soldering the lead.