GENERAL INFORMATION



CVT


Newly developed F1CJC type CVT and W1CJC type CVT have been adopted.
They are basically the same as conventional CVT. However, they have the following features:


SPECIFICATIONS


Item
2WD
4WD
Transmission model
F1CJC
W1CJC
Torque converter
Model
3-element, 1-stage, 2-phase
Stall torque ratio
1.995
Lock-up
Present
Transmission type
Forward automatic CVT (steel belt-driven), reverse 1 speed
Pulley ratio
Forward
2.631 - 0.378
Reverse
1.960
Final reduction gear ratio
6.026
Shift position
P-R-N-D+6-speed sport mode (with the paddle shift)
Control type
Electronically-controlled
Function
Shift control
Present
Line pressure control
Present
Select control
Present
Lock-up control
Present
Self-diagnosis function
Present
Fail-safe function
Present
Slip control at start
Present
Oil pump
Model
Vane-type pump
Drive type
Driven by the engine, sprocket, and chain
CVT fluid
Brand name
MITSUBISHI MOTORS GENUINE CVTF-J4
Capacity (L)
6.9

SYSTEM CONFIGURATION





OVERVIEW





DESCRIPTION OF STRUCTURE AND OPERATION



SECTIONAL VIEW




1.
Converter housing

2.
Driven sprocket

3.
Chain

4.
Reverse brake

5.
Oil pump

6.
Forward clutch

7.
Planet carrier

8.
Primary pulley

9.
Sun gear

10.
Steel belt

11.
Side cover

12.
Internal gear

13.
Parking gear

14.
Secondary pulley

15.
Final gear

16.
Differential case

17.
Idler gear

18.
Reduction gear

19.
Taper roller bearing

20.
Output gear

21.
Drive sprocket

22.
Input shaft

23.
Torque converter

HYDRAULIC CONTROL SYSTEM



CONTROL DESCRIPTION


The hydraulic control mechanism is comprised of the vane-type oil pump driven by the engine via the oil pump drive chain, the hydraulic control valve which controls the line pressure and shift change, and the input signal system.



GENERAL INFORMATION REGARDING THE MAIN COMPONENTS


Component
Function
Manual valve
Distributes the clutch operating pressure to each circuit, depending on each selector lever position.
Lock-up control valve
Regulates the engagement pressure and disengagement pressure of the torque converter.
Torque converter regulator valve
Regulates the supply pressure to the torque converter to the optimal pressure for the driving conditions.
Pressure regulator valve
Regulates the discharge pressure from the oil pump to the optimal pressure (line pressure) for the driving conditions.
Secondary reducing valve
Reduces the line pressure to regulate the secondary pressure.
Primary reducing valve
Reduces the line pressure to regulate the primary pressure.
Pilot valve A
Reduces the line pressure to regulate the operation pressures of the solenoid valves below:

  • Primary pressure solenoid valve
  • Secondary pressure solenoid valve
  • Line pressure solenoid valve
  • Select solenoid valve
Pilot valve B
Reduces fluid pressure delivered from pilot valve A to regulate the operation pressure of the lock-up solenoid valve.
Line pressure solenoid valve
Controls the pressure regulator valve.
Primary pressure solenoid valve
Controls the primary reducing valve.
Secondary pressure solenoid valve
Controls the secondary reducing valve.
Lock-up solenoid valve
Controls the lock-up control valve.
Select solenoid valve
Regulates the forward clutch pressure and reverse brake pressure.

SHIFT MECHANISM


Pulley ratio

The system applies the primary pressure, which is regulated by the primary reducing valve, to the primary pulley and the secondary pressure, which is regulated by the secondary reducing valve, to the secondary pulley, respectively. Pulley ratio depends on these pressures.

LINE PRESSURE CONTROL AND SECONDARY PRESSURE CONTROL




The high-precision line pressure control and secondary pressure control have reduced the friction for better fuel economy.

LOCK-UP CONTROL






SELECT CONTROL




When an operation of N → D or P → R range is performed, the optimal operating pressure is set based on the accelerator angle, engine speed, primary pulley speed, secondary pulley speed and turbine speed to reduce the shock caused by shifting.

CONTROL ELEMENTS AND INPUT/OUTPUT


Item
Input/output signal
Control
Shift control
Line pressure control
Select control
Lock-up control
Fail-safe function*
Input
Engine torque signal
×
×
×
×
×
Engine speed signal
×
×
×
×
×
Throttle position signal
×
×
×
×
-
Idle signal
×
×
-
×
-
Stop lamp switch signal
×
×
×
×
-
Primary pressure sensor
-
×
-
-
×
Secondary pressure sensor
×
×
-
-
×
CVT fluid temperature sensor
×
×
×
×
×
Turbine speed sensor
×
×
×
×
×
Primary pulley speed sensor
×
×
×
×
×
Secondary pulley speed sensor
×
×
-
×
×
Inhibitor switch
×
×
×
×
×
Shift switch assembly
×
×
-
×
-
Output
Line pressure solenoid valve
×
×
×
-
×
Primary pressure solenoid valve
×
×
-
-
×
Lock-up solenoid valve
-
-
-
×
×
Secondary pressure solenoid valve
×
×
-
-
×
Select solenoid valve
×
-
×
-
×
Selector lever position display
-
-
×
-
-
note *: If an abnormal input/output signal is generated, the CVT-ECU will trigger a fail-safe function.

FAIL-SAFE FUNCTION


If abnormality occurs in signals from various sensors, switches, or solenoids, this function allows controlling them with the minimum adverse effect to the driving performance.

PROTECTION CONTROL


General

Control during wheel spinning
Item
Contents
Control content
When the system detects a wheel spinning, it will restrict engine performance and pulley ratio to increase line pressure. The clutch pressure is also increased.
Vehicle behaviour during control
The engine speed and the vehicle speed will not be increased although the driver continues to depress the accelerator pedal during a wheel spinning.
Resume condition
The system resumes normal operation when wheel spinning is eliminated.

Control at high oil temperature
Item
Contents
Control content
When the CVT fluid temperature rises, the system will decrease the maximum permissible shifting speed and torque to avoid overheat.
Vehicle behaviour during control
Note that driving performance may be deteriorated.
Resume condition
Resumes normal operation when the CVT fluid temperature drops.

Torque reduction when the vehicle is reversing
Item
Contents
Control content
The system restricts the engine performance in accordance with vehicle speed when the vehicle is reversing.
Vehicle behaviour during control
Driving performance may be deteriorated.
Resume condition
Resumes normal operation when the selector lever is moved from R range to another.

Reversing prevention
Item
Contents
Control content
The system will deactivate the reverse brake when the selector lever is moved to R range while driving forwards at a certain speed.
Vehicle behaviour during control
The transmission will remain at neutral range although the driver moves the selector lever to R range while the vehicle is driven forwards.
Resume condition
Resumes normal operation when the vehicle is driven at lower speed. (The system engages the reverse brake)