REMOVAL AND INSTALLATION


caution
  • Before replacing the valve body, you should make a note of the serial No. which is stamped on the new valve body assembly (Refer to ).
  • When the valve body assembly is replaced, carry out the following operations.

    • Initialisation Procedure for CVT Learned Value (Refer to .)
    • Learning Procedure (Refer to .)
Pre-removal operation
  • Engine Room Under Cover Front A, B and Engine Room Side Cover (LH) Removal.
  • CVT Assembly Connector Disconnection.
  • CVT Fluid Draining (Refer to ).

 Post-installation operation
  • Engine Room Under Cover Front A, B and Engine Room Side Cover (LH) Installation.
  • CVT Assembly Connector Connection.
  • CVT Fluid Refilling (Refer to ).




Removal steps
<<A>>
1.
 Snap ring

>>E<<
 2.
 Oil pan

>>D<<
 3.
 Oil pan gasket


4.
 Magnet

>>C<<
 5.
 Oil strainer


6.
 O-ring


7.
 Bracket


8.
 Spring washer


9.
 Manual lever
<<B>>
 >>B<<
 10.
 Valve body assembly

>>A<<
 11.
 Lip seal


12.
 Valve body harness

REMOVAL SERVICE POINTS

<<A>> SNAP RING REMOVAL
caution Be careful not to cause damage to the terminal body.

Remove the snap ring from the terminal body, and press the terminal body into the transmission case.

<<B>> VALVE BODY ASSEMBLY REMOVAL

Tilt the control valve assembly, and after removing from the manual shaft side, remove the terminal body from the transmission case.

INSTALLATION SERVICE POINTS

>>A<< LIP SEAL INSTALLATION

caution
  • Do not re-use the lip seal.
  • Apply CVT fluid or vaseline when installing the lip seal.

>>B<< VALVE BODY ASSEMBLY INSTALLATION
Install the control valve assembly on the transmission case as follows.

1.Install the valve body harness on the control valve assembly.


2.
caution
  • Push in the valve body harness until the detent contacts the transmission case.
  • Be careful not to cause damage to the terminal body.
Install the terminal body on the transmission case, while aligning the detent of terminal body with the transmission case as shown in the diagram.

3.Slide the control valve assembly from the left side, and install it on the transmission case.

4.Install the fastening bolts of control valve assembly, and tighten to the specified torque of 7.9 N·m.
Bolt symbol
 A
 B
 C
Shank length mm
 54
 44
 54
Quantity
 8
 1
 2

>>C<< OIL STRAINER INSTALLATION

Install the oil strainer, and tighten the fastening bolts to the specified torque of 7.9 N·m.
Bolt symbol
 A
 B
Shank length mm
 44
 12
Quantity
 1
 2

>>D<< OIL PAN GASKET INSTALLATION

caution
  • Do not re-use the oil pan gasket.
  • Remove any moisture, oil, and used gasket from the mounting surface of oil pan gasket.
  • When installing the oil pan gasket, align the dowel pins of transmission case with dowel pin holes A of the oil pan gasket.

>>E<< OIL PAN INSTALLATION
caution When installing the oil pan, align the dowel pins of transmission case with dowel pin holes A of the oil pan.

Tighten each oil pan mounting bolt to the specified torque of 5.9 N·m in the order of number shown.