DISASSEMBLY AND REASSEMBLY


caution
  • Use a fluid of the designated brand for ATF (automatic transmission fluid). Use of ATF not specified by the manufacturer can affect driveability and the durability of the automatic transmission, and can even lead to damage to the transmission.
  • Perform disassembly work in a clean, dustproof room.
  • Wash sand and mud adhering to the outside of the transmission well using steam or washing oil outside a dustproof room before disassembly to prevent them from entering the inside during disassembly and assembly. (Do not blow steam in the inside of the transmission or wash rubber-made parts with washing oil)
  • Pull out the torque converter from the transmission after it is cleaned and drain ATF.
  • During the disassembly and assembly work, always use bare hands or vinyl gloves.
  • Do not touch internal parts with your hands which touched the outside of the transmission.(Wash your hands before touching internal parts)
  • Use paper towels instead of cotton gloves and shop towels to prevent entry of lint.
  • Check the normal condition before performing disassembly and assembly work.
  • Do not reuse drained ATF.

1.
 Transfer assembly
2.
 Roll rod adapter bracket
3.
 Corrugate clamp bracket
4.
 Corrugate clamp bracket
5.
 O-ring
6.
 Oil filler tube
7.
 Oil level gauge
8.
 Harness bracket
9.
 Spring washer
10.
 Manual control lever
11.
 Corrugate clamp bracket
12.
 Control cable bracket
13.
 Corrugate clamp bracket
14.
 Breather hose

15.
 Inhibitor switch
16.
 Turbine sensor
17.
 O-ring
18.
 Baffle plate
19.
 O-ring
20.
 Transmission assembly
21.
 Torque converter
22.
 O-ring
23.
 ATF adjusting bolt
24.
 Detent spring
25.
 Control valve assembly
26.
 Control valve cover gasket
27.
 Control valve cover
28.
 Snap ring
29.
 Terminal assembly
30.
 Lip seal
31.
 Lip seal
32.
 Pressure test port bolt
33.
 O-ring

34.
 Parking pawl
35.
 Parking pawl shaft
36.
 Return spring
37.
 Pawl shaft plate
38.
 Outer race
39.
 Reduction gear assembly
40.
 Reduction gear lubrication tube
41.
 Outer race
42.
 Reduction gear taper bearing shim
43.
 Outer race
44.
 Differential assembly
45.
 Outer race
46.
 Differential taper bearing shim
47.
 Needle bearing
48.
 Bearing race
49.
 RR sun gear (front side)
50.
 Bearing race
51.
 Needle bearing
52.
 Output gear set
53.
 Thrust washer
54.
 Low clutch assembly
55.
 FR carrier
56.
 Needle bearing
57.
 FR internal gear
58.
 Needle bearing
59.
 FR sun gear
60.
 Needle bearing
61.
 3-5 Reverse clutch assembly
62.
 Needle bearing
63.
 Bearing race
64.
 Oil pump assembly
65.
 Input shaft
66.
 O-ring
67.
 Converter housing
68.
 Magnet
69.
 Oil strainer
70.
 O-ring
71.
 O-ring
72.
 Transmission case
73.
 O-ring

74.
 Stud bolt
75.
 Stud bolt
76.
 O-ring
77.
 Cooler tube (IN)
78.
 Washer
79.
 Cooler tube (OUT)
80.
 Washer
81.
 Side cover
82.
 O-ring
83.
 Side oil seal
84.
 O-ring
85.
 Water cooled A/T fluid cooler
86.
 O-ring
87.
 Speed sensor

88.
 Snap ring
89.
 Diaphragm spring retainer
90.
 Diaphragm spring
91.
 D-ring
92.
 Low-reverse brake piston
93.
 D-ring
94.
 Needle bearing
95.
 RR carrier assembly
96.
 Snap ring
97.
 Retaining plate
98.
 Drive plate
99.
 Driven plate
100.
 Drive plate
101.
 Retaining plate
102.
 Needle bearing
103.
 RR sun gear (rear side)
104.
 Snap ring
105.
 One-way clutch
106.
 Driven plate
107.
 Retaining plate
108.
 Spacer
109.
 Needle bearing
110.
 High clutch assembly
111.
 Reduction sun gear
112.
 Reduction carrier
113.
 Needle bearing
114.
 Reduction internal gear assembly
115.
 Needle bearing
116.
 High clutch hub