DISASSEMBLY AND REASSEMBLY



Disassembly steps
<<A>>
 >>E<<
 1.
 Snap ring
<<B>>
 >>D<<
 2.
 Internal gear
<<C>>
 >>C<<
 3.
 Snap ring
<<D>>
 >>B<<
 4.
 Snap ring
<<E>>
 >>A<<
 5.
 Seal ring (small)
<<E>>
 >>A<<
 6.
 Seal ring (big)


7.
 Input shaft


8.
 Forward clutch sub-assembly

DISASSEMBLY SERVICE POINT

<<A>> SNAP RING REMOVAL

Using a flat blade screwdriver etc., remove the snap ring from the forward clutch drum.

<<B>> INTERNAL GEAR REMOVAL

Remove the internal gear from the forward clutch drum.

<<C>> SNAP RING REMOVAL

Using a flat blade screwdriver etc., remove the snap ring from the forward clutch drum.

<<D>> SNAP RING REMOVAL

Remove the snap ring using snap ring pliers, and remove the input shaft from the forward clutch drum.

<<E>> SEAL RING REMOVAL

Remove the seal rings (small and big) from the input shaft.

REASSEMBLY SERVICE POINT

>>A<< SEAL RING INSTALLATION
caution
  • Apply vaseline when installing the seal rings.
  • Do not re-use the seal rings.

Install the seal rings (small and big) on the input shaft.

>>B<< SNAP RING INSTALLATION
caution
  • Be careful not to strain the snap ring by expanding it excessively.
  • Do not re-use the snap ring.

Install the input shaft on the forward clutch drum, and attach the snap ring.

>>C<< SNAP RING INSTALLATION
caution Do not re-use the snap ring.

Install the snap ring on the forward clutch drum.

>>D<< INTERNAL GEAR INSTALLATION

Install the internal gear on the forward clutch drum.

>>E<< SNAP RING INSTALLATION
caution Do not re-use the snap ring.

Install the snap ring on the forward clutch drum.