SERVICE SPECIFICATIONS


Item
Standard value
Limit
Timing belt
Auto tensioner rod length mm
4.8 - 5.5
-
Auto-tensioner rod projection length mm
11.7 - 12.3
-
Auto-tensioner rod pushed-in amount [When pushed with a force of 98 - 196 N] mm
1.0 or less
-
Rocker arms and camshaft
Camshaft cam height mm
Intake
37.584
Minimum 37.080
Exhaust
36.953
Minimum 36.450
Camshaft journal outside diameter mm
45
-
Cylinder head and valves
Cylinder head flatness of gasket surface mm
Less than 0.03
0.2
Cylinder head grinding limit of gasket surface mm (Total resurfacing depth of cylinder head and cylinder block)
-
0.2
Cylinder head overall height mm
120
-
Valve thickness of valve head (margin) mm
Intake
1.0
Minimum 0.5
Exhaust
1.2
Minimum 0.7
Valve overall height mm
Intake
112.00
Minimum 111.50
Exhaust
113.81
Minimum 113.31
Valve stem outside diameter mm
Intake
6.0
-
Exhaust
6.0
-
Valve thickness to valve guide clearance mm
Intake
0.020 - 0.047
0.10
Exhaust
0.035 - 0.062
0.15
Valve face angle mm
43.5° - 44°
-
Valve spring free length mm
51.03
Minimum 50.03
Valve spring load/installed height N/mm
267 / 44.2
-
Valve spring out-of-squareness
2° or less

Valve seat valve contact width mm
0.9 - 1.3
-
Valve guide inside diameter mm
6.0
-
Valve guide projection from cylinder head upper surface mm
13.7 - 14.3
-
Oil pan and oil pump
Oil pump tip clearance mm
0.06 - 0.18
-
Oil pump side clearance mm
0.040 - 0.095
-
Oil pump body clearance mm
0.100 - 0.181
0.35
Oil pressure at curb idle speed kPa
[Oil temperature is 75 to 90°C]
80 or more
-
Piston and connecting rod
Piston outside diameter mm
91.1
-
Piston ring to ring groove clearance mm
No. 1
0.03 - 0.07
0.1
No. 2
0.02 - 0.06
0.1
Piston ring end gap mm
No. 1
0.35 - 0.45
0.8
No. 2
0.45 - 0.60
0.8
Oil ring side rail
0.20 - 0.60
1.0
Piston pin outside diameter mm
22.0
-
Piston pin press-in load (at room temperature) N
7,350 - 17,150
-
Crankshaft pin oil clearance mm
0.016 - 0.046
0.1
Connecting rod big end side clearance mm
0.10 - 0.25
0.3
Crankshaft and cylinder block
Crankshaft end play mm
0.05 - 0.25
0.3
Crankshaft journal outside diameter mm
60.0
-
Crankshaft pin outside diameter mm
50.0
-
Crankshaft journal oil clearance mm
0.018 - 0.036
0.1
Piston to cylinder clearance mm
0.02 - 0.04
-
Cylinder block flatness of gasket surface mm
0.05
0.1
Cylinder block grinding limit of gasket surface mm (Total resurfacing depth of both cylinder head and cylinder block)
-
0.2
Cylinder block inside diameter mm
91.10 - 91.13
-
Cylindrically mm
0.01
-