REMOVAL AND INSTALLATION







Removal steps
<<A>>
>>E<<
1.
Cylinder head bolt


2.
Washer


3.
Cylinder head assembly

>>D<<
4.
Cylinder head gasket
<<B>>
>>C<<
5.
Retainer lock


6.
Valve spring retainer

>>B<<
7.
Valve spring


8.
Inlet valve
<<B>>
>>C<<
9.
Retainer lock


10.
Valve spring retainer

>>B<<
11.
Valve spring


12.
Exhaust valve

>>A<<
13.
Valve stem seal


14.
Valve spring seat

>>A<<
15.
Valve stem seal


16.
Valve spring seat


17.
Inlet valve guide


18.
Snap ring


19.
Exhaust valve guide


20.
Inlet valve seat


21.
Exhaust valve seat


22.
Cylinder head

REMOVAL SERVICE POINTS



<<A>> CYLINDER HEAD BOLT REMOVAL



Use special tool Cylinder head bolt wrench (MD998051) to loosen the cylinder head bolt.

<<B>> RETAINER LOCK REMOVAL



1.Using special tool Valve spring compressor (MD998735), compress the spring.
2.Remove the retainer locks.

INSTALLATION SERVICE POINTS



>>A<< VALVE STEM SEAL INSTALLATION



1.
caution
  • Valve stem seals for intake valves and for exhaust valves are different. Be sure to install the correct ones.
  • Valve stem seal identification color

    • Intake: Gray
      Exhaust: Gray green
Install the valve spring seat.

2.
caution Always use the special tool to install the valve stem seal. Improperly installed valve stem seals may leak oil.
Using special tool Valve stem seal installer (MB991999), install a new stem seal to the valve guide.

>>B<< VALVE SPRING INSTALLATION



Install the valve spring end with its identification color toward the spring retainer.

>>C<< RETAINER LOCK INSTALLATION



Using special tool Valve spring compressor (MD998735), compress the valve spring and insert the retainer lock into position.

>>D<< CYLINDER HEAD GASKET INSTALLATION



The cylinder head gasket identification mark are stamped at the position shown in the illustration.

>>E<< CYLINDER HEAD BOLT INSTALLATION



caution Attach the head bolt washer in the direction shown in the figure.
1.Use special tool Cylinder head bolt wrench (MD998051), tighten to specified torque of 108 ± 5 N·m the bolts in two three stages in the illustrated sequence.
2.Back off the bolts once and tighten them to the specified torque in the same procedure as shown in step 1.