REMOVAL AND INSTALLATION







Removal steps


1.
Breather hose


2.
Oil filler cap
>>D<<

3.
Rocker cover


4.
Rocker cover gasket

>>C<<
5.
Oil seal

>>B<<
6.
Oil seal

>>A<<
7.
Fuel leakage pipe assembly

>>A<<
8.
Injector holder bolt

>>A<<
9.
Injector support


10.
Support bolt

>>A<<
11.
Injector


12.
Nozzle gasket


13.
Pivot boss


14.
Pivot bar

INSTALLATION SERVICE POINTS



>>A<< INJECTOR / INJECTOR SUPPORT / SUPPORT BOLT / INJECTOR HOLDER BOLT / FUEL LEAKAGE PIPE ASSEMBLY INSTALLATION



1.Apply engine oil to the threaded portion and seating face of the support bolt.
2.Tighten the support bolt to specified torque 30 ± 1.5 N·m.
3.Apply engine oil to the threaded portion and seating face of the injector holder bolt.
4.Temporarily tighten the injector holder bolt.
5.Temporarily tighten the fuel leakage pipe assembly at injector. Temporarily tighten the fuel leakage pipe assembly at cylinder head and camshaft cap.
6.Tighten the fuel leakage pipe assembly bolt to specified torque 15 ± 2 N·m at injector side.
7.Tighten the fuel leakage pipe assembly bolt to specified torque 15 ± 2 N·m at cylinder head side.
8.Tighten the fuel leakage pipe assembly bolt to specified torque 24 ± 3 N·m at camshaft cap side.
9.Tighten the injector holder bolt to specified torque 10 ± 1 N·m.

10.
caution
  • If the bolt is tightened less than the specified lower limit of 80°, the bolt may become loose. Be sure to tighten correctly.
  • If the bolt is tightened in excess of the specified upper limit of 85°, loosen the nut completely and repeat the entire procedures.
Using the special tool Angle gauge (MB991614), tighten the bearing cap bolts in the illustrated sequence by a further 80° to 85°.

>>B<< OIL SEAL INSTALLATION



Using a proper socket wrench, the oil seal is pressed and fit into the rocker cover.

>>C<< OIL SEAL INSTALLATION



Using the special tool Oil seal installer (MB992104) and Handle (MB992075), the oil seal is pressed and fit into the rocker cover.

>>D<< ROCKER COVER INSTALLATION


caution Pay attention that the connector does not damage the seal lip when inserting the rocker cover.


1.Slightly press the oil seal lip to the place in the opposite direction of the connector, shown in the illustration.
2.Leave enough clearance for the connector to avoid touching the seal lip.

3.Slowly get the seal lip through not making contact with the connector.
4.Put the rocker cover down to the installation location.

5.Check that the injector-sealing surface has the seal lip.
6.Tighten the rocker cover bolt to the specified torque of 3.0 ± 1.0 N.m.