REMOVAL AND INSTALLATION <4M41>


Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover (Front) Removal (Refer to GROUP 51 - Under Cover ).
  • Engine Oil Draining <4M4> (Refer to ).
  • Engine Coolant Draining (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Exhaust Manifold Removal (Refer to GROUP 15 - Exhaust Manifold and Turbocharger ).

 Post-installation Operation
  • Exhaust Manifold Installation (Refer to GROUP 15 - Exhaust Manifold and Turbocharger ).
  • Engine Coolant Refilling (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Engine Oil Refilling <4M4> (Refer to ).
  • Under Skid Plate and Engine Room Under Cover (Front) Installation (Refer to GROUP 51 - Under Cover ).




Removal steps


1.
 Engine oil filter assembly

>>B<<
 2.
 Engine oil filter bracket assembly


3.
 Engine oil filter bracket taper plug


4.
 O-ring


5.
 Engine oil cooler gasket


6.
 Engine oil cooler water drain plug


7.
 Engine oil cooler water drain plug gasket

>>A<<
 8.
 Engine oil cooler assembly


9.
 Engine oil cooler cover


10.
 Engine oil cooler core


11.
 Engine oil cooler gasket


12.
 Engine oil cooler plug


13.
 Engine oil cooler gasket


14.
 Engine oil cooler relief spring


15.
 Engine oil cooler relief plunger


16.
 Engine oil cooler taper plug


17.
 Engine oil cooler gasket


18.
 O-ring


19.
 Engine oil cooler water separate lip

INSTALLATION SERVICE POINTS

>>A<< ENGINE OIL COOLER ASSEMBLY INSTALLATION

Symbol No.
 Part name
 D×L mm
 Tightening torque N·m
1
 Flange bolt
 8 × 32
 24 ± 3
2
 Flange bolt
 8 × 55
 24 ± 3
3
 Flange bolt
 10 × 55
 44 ± 10
4
 Flange bolt
 10 × 80
 44 ± 10

>>B<< ENGINE OIL FILTER BRACKET ASSEMBLY INSTALLATION

Symbol No.
 Part name
 D×L mm
 Tightening torque N·m
1
 Flange bolt
 8 × 40
 24 ± 3
2
 Flange bolt
 8 × 55
 24 ± 3
3
 Flange bolt
 10 × 50
 48 ± 6