REMOVAL AND INSTALLATION



<6G72>


Pre-removal and Post-installation Operation
  • Under Skid Plate and Engine Room Under Cover (Front) Removal and Installation (Refer to GROUP 51 - Under Cover ).





Exhaust manifold (L.H.) removal steps


·
Battery and Battery Tray Removal (Refer to GROUP 54A - Battery ).


·
A/T fluid level gauge and guide assembly (Refer to GROUP 11A - Oil pan and Oil Strainer ).


·
Engine oil level gauge and guide assembly (Refer to GROUP 11A - Oil pan and Oil Strainer ).


·
Front exhaust pipe <6G72> (Refer to ).


1.
EGR pipe assembly

>>B<<
2.
EGR pipe gasket


3.
Exhaust manifold cover (L.H.)


4.
Exhaust manifold (L.H.)

>>A<<
5.
Exhaust manifold gasket



Exhaust manifold (R.H.) removal steps


·
Air cleaner assembly <6G7> (Refer to ).


·
Steering column support bracket connecting bolts (Refer to GROUP 37-- Steering Shaft ) <R.H. drive vehicles>.


·
Front exhaust pipe (R.H.) <6G72> (Refer to )


6.
Exhaust manifold cover (R.H.)


7.
Exhaust manifold (R.H.)

>>A<<
8.
Exhaust manifold gasket

<6G75>


Pre-removal Operation
  • Engine Cover Removal (Refer to GROUP 11C - Engine Assembly ).
  • Under Skid Plate and Engine Room Under Cover (Front) Removal (Refer to GROUP 51 - Under Cover ).

Post-installation Operation
  • Under Skid Plate and Engine Room Under Cover (Front) Installation (Refer to GROUP 51 - Under Cover ).
  • Engine Cover Installation (Refer to GROUP 11C - Engine Assembly ).





Exhaust manifold (L.H.) removal steps


·
Battery and Battery Tray Removal (Refer to GROUP 54A - Battery ).


·
Engine oil level gauge and guide Assembly (Refer to GROUP 11C - Oil pan and Oil Strainer ).


·
A/T fluid level gauge and guide (Refer to GROUP 11C - Oil pan and Oil Strainer ).


·
Front catalytic converter <6G75> (Refer to ).


1.
Exhaust manifold cover (L.H.)


2.
Exhaust manifold (L.H.)

>>A<<
3.
Exhaust manifold gasket



Exhaust manifold (R.H.) removal steps


·
Air cleaner assembly <6G7> (Refer to ).


·
Steering column support bracket connecting bolts (Refer to GROUP 37 - Steering Shaft ) <R.H. drive vehicles>.


·
Front exhaust pipe <6G75> (Refer to ).


4.
Exhaust manifold EGR pipe

>>B<<
5.
Exhaust manifold EGR pipe gasket


6.
Exhaust manifold cover (R.H.)


7.
Exhaust manifold (R.H.)

>>A<<
8.
Exhaust manifold gasket

INSTALLATION SERVICE POINTS



>>A<< EXHAUST MANIFOLD GASKET INSTALLATION



Install the exhaust manifold gasket as its protrusion is in the direction shown.

>>B<< EXHAUST MANIFOLD EGR PIPE GASKET INSTALLATION



Install the exhaust manifold EGR pipe gasket as its protrusion is in the direction shown.