REMOVAL AND INSTALLATION


Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover (Front) Removal (Refer to GROUP 51 - Under Cover ).
  • Engine Oil Draining <4M4> (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).
  • Air Cleaner Assembly Removal <4M4> (Refer to ).
  • Intercooler Air Hose A1 and B Removal (Refer to ).
  • Front Exhaust Pipe Removal <4M40> (Refer to ).

 Post-installation Operation
  • Front Exhaust Pipe Installation <4M40> (Refer to ).
  • Intercooler Air Hose A1 and B Installation (Refer to ).
  • Air Cleaner Assembly Installation <4M4> (Refer to ).
  • Engine Oil Refilling <4M4> (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).
  • Under Skid Plate and Engine Room Under Cover (Front) Installation (Refer to GROUP 51 - Under Cover ).




Removal steps


1.
 Air intake hose


2.
 Air intake pipe


3.
 Turbocharger cover B


4.
 Turbocharger oil pipe


5.
 Gasket


6.
 Oil return hose


7.
 Oil return pipe


8.
 Gasket


9.
 Boost hose connection

>>A<<
 10.
 Turbocharger assembly


11.
 Turbocharger inlet gasket


12.
 Vacuum hose


13.
 Waste gate actuator


14.
 Turbocharger cover A


15.
 Exhaust fitting cover


16.
 Exhaust fitting assembly


17.
 Exhaust fitting gasket


18.
 Exhaust manifold heat protector


19.
 Exhaust manifold heat protector A


20.
 Exhaust manifold assembly


21.
 Exhaust manifold gasket


22.
 Cover B


23.
 gasket


24.
 Earth cable connection


25.
 Vacuum pipe connection


26.
 Inlet manifold assembly


27.
 Inlet manifold gasket


28.
 Stay


29.
 Cover A


30.
 gasket

INSTALLATION SERVICE POINT

>>A<< TURBOCHARGER ASSEMBLY INSTALLATION
1.Check the internal surface, the eye bolt and the mating surface of the oil pipe for clogging, and clean if necessary.
2.
caution Be careful not to allow foreign material to enter the turbocharger.
If deposits of carbon are accumulated on the turbocharger oil passage, remove them and clean using the compressed air.
3.Add clean engine oil through the oil feed pipe port on the turbocharger.