EXHAUST GAS RECIRCULATION VALVE (DC MOTOR) CHECK <4M41>




System check



1.Connect the M.U.T.-III to the diagnosis connector to check for date list item No. 16.
2.Start the engine, and warm up the engine.
3.Raise the engine speed gradually, and make sure that the valve open degree changes from 0 % to 100 %.

Operation check



1.Remove the exhaust gas recirculation valve.

2.Connect the terminal (+) of the sensor power supply (5 V) with the terminal No. 3 of the exhaust gas recirculation valve connector, and connect the terminal (-) of the sensor power supply (5 V) with the terminal No. 2.
3.A tester is to be connected between the terminal No.1 and No. 2.
4.Connect the terminal (+) of the power supply with the terminal No. 6 of the exhaust gas recirculation valve connector, and connect the terminal (-) of the power supply with the terminal No. 4. Confirm the exhaust gas recirculation valve is opened.
note At this time, the power supply voltage is to be 5 V. When the valve is not opened, increase the voltage 1 V by 1 V. For each voltage, current is to be applied within 5 seconds. Once the valve is opened, the voltage is not to be increased any more.

5.Confirm the voltage is changed between the terminal No. 1 and No. 2 together with the exhaust gas recirculation valve opening movement.
6.By the voltage changed, the DC is recognized as being normal.
7.Use a new gasket and tighten the installation bolt to the tightening torque.
Tightening torque: 48 ± 6 N·m

Cleaning the exhaust gas recirculation valve


1.
caution Do not use a solvent or detergent, which could enter the motor and cause it to malfunction.
Remove the exhaust gas recirculation valve and check that the exhaust gas recirculation valve is not stuck or clogged with carbon deposits. Use a wire brush to clean the valve if necessary.
2.Using a new gasket, install the exhaust gas recirculation valve by tightening its mounting bolts to the specified torque.
Tightening torque: 48 ± 6 N·m