CLUTCH PEDAL CHECK AND ADJUSTMENT


1.Turn back the carpet etc. under the clutch pedal.

2.Measure the clutch pedal height. If the height is outside the standard value, go to step 4.
Standard value (A):

    202.7 - 205.7 mm <LHD>
    195.7 - 198.7 mm <RHD>
3.Measure the clutch pedal clevis pin play. If the play is outside the standard value, go to Step 5.
Standard value (B): 1 - 3 mm

4.
caution Do not push in the master cylinder pushrod at this time, otherwise the clutch will not operate properly.
If the clutch pedal height is not within the standard value, loosen the setting nut and the locking nut to adjust the clutch pedal height to the standard value and move the pushrod and the adjusting bolt.
5.If the clutch pedal clevis pin play is not within the standard value, loosen the setting nut and move the pushrod to adjust.

6.After the adjustments, confirm that the clutch pedal free play (measured at the face of the pedal pad) and the distance between the clutch pedal (the face of the pedal pad) and the floorboard when the clutch is disengaged are within the standard value ranges.
Standard value (C): 4 - 13 mm
Standard value (D):

    125 mm or more <LHD>
    120 mm or more <RHD>
7.If the measured free play and distance do not agree with the standard value ranges, it is probably the result of either air in the hydraulic system or a faulty master cylinder or clutch. Bleed the air, or disassemble and inspect the master cylinder or clutch.
8.Reinstall the carpet, etc.