REMOVAL AND INSTALLATION

Removal steps <<A>> · Front Propeller Shaft (Refer to GROUP 25 - Propeller Shaft ). 1. Tension wire connection 2. Dynamic damper 3. Tension wire 4. Tension wire bracket 5. Earth connection 6. Battery wiring harness connection <4M4> 7. Oil pan cover assembly (LH) <4M41> 8. Dust cover <4M4> 9. Heater hose connection 10. Starter motor 11. Heat protector <6G7> 12. Clutch release cylinder connection <4M40, 6G7> or clutch release cylinder and clutch chamber assembly connection <4M41> <<B>> · Clutch release bearing disconnection >>A<< 13. Transmission lower connecting bolts <4M4> <<C>> 14. Transmission harness connector connection · Support the transmission with a transmission jack 15. Transmission mount centre member assembly (Refer to GROUP 32 - Crossmember ). 16. Transmission mount insulator assembly >>A<< 17. Transmission upper connecting bolts <<D>> 18. Transmission assembly

1.Support the No.2 crossmember assembly with a transmission jack, and disconnect the connection of the No.2 crossmember assembly and the front frame (Refer to GROUP 26 - Differential Carrier and Free Wheeling Clutch Assembly ).

2. caution Be careful to avoid damage to the vacuum hoses. Lower the No.2 crossmember assembly to the position where the front propeller shaft can be removed. 3.After removing the front propeller shaft, install the No.2 crossmember assembly to the front frame (Refer to GROUP 26 - Differential Carrier and Free Wheeling Clutch Assembly ).

2.While pushing the release fork by hand in the direction A, insert a flap-tip screwdriver between the release bearing and the wedge collar. 3. caution If it is hard to turn the screwdriver (to pry off the release bearing), remove the screwdriver once and repeat the above procedure after pushing the release fork fully in the direction a two to three times. Forcibly prying can cause the release bearing to be damaged. Separate the release bearing from the wedge collar by prying with the screwdriver (turning the screwdriver grip 90°). note The release fork is forced to move fully in the direction B by the return spring as soon as it is separated from the wedge collar.

<6G7> Code Connector name A Transmission wiring harness and battery wiring harness B Oxygen sensor (right bank: rear) C Oxygen sensor (left bank: rear) D Back-up lamp switch E Front propeller shaft speed sensor F 2WD operation detection switch G 4LLc detection switch H Centre differential lock detection switch I 4H detection switch J 2WD/4WD detection switch K Shift actuator L Rear propeller shaft speed sensor M Vehicle speed sensor

<4M4> Code Connector name A Back-up lamp switch B 3rd and 4th rail switch C 1st and 2nd rail switch D Select rail switch E Front propeller shaft speed sensor F 2WD operation detection switch G 4LLc detection switch H Centre differential lock detection switch I 4H detection switch J 2WD/4WD detection switch K Shift actuator L Rear propeller shaft speed sensor M Vehicle speed sensor

caution To prevent the engine assembly from tilting significantly when the transmission assembly is removed, place a piece of wood between the No.2 crossmember assembly and the oil pan to fix the engine assembly.

<6G7> Bolt d × l mm A 12 × 40 B 12 × 55

<4M4> Bolt d × l mm A 10 × 25 B 10 × 45 C 10 × 50