Code No.34: Free-wheel engage solenoid valve system






























OPERATION


The system voltage from the ignition switch is imposed to the free-wheel engage solenoid valves (terminal No.1), when the driving condition is shifted to 2WD the terminal No.41 of the transfer-ECU is grounded, which operates the free-wheel engage solenoid valves.

DIAGNOSIS CODE SET CONDITIONS


In the case that the free-wheel engage solenoid valves operation and free-wheel engage solenoid valves operation command (transfer shift lever, front propeller shaft speed sensor and rear propeller shaft speed sensor) do not match, the code No.34 is set as the open circuit or the short circuit of the free-wheel engage solenoid valve system.

PROBABLE CAUSES




DIAGNOSIS PROCEDURE


STEP 1. M.U.T.-III data list


Item 30: Free-wheel engage solenoid valve (Refer to data list reference table ).

Q. Is the check result normal?

Intermittent malfunction (Refer to GROUP 00 - How to Cope with Intermittent Malfunction ).
Go to Step 2.

STEP 2. Check the free-wheel engage solenoid valve.


Refer to GROUP 26 - On-vehicle Service .

Q. Is the check result normal?

Go to Step 3.
Replace the free-wheel engage solenoid valve (Refer to GROUP 26 - Solenoid Valve and Vacuum Hose ).

STEP 3. Measure the voltage at free-wheel engage solenoid valve connectors A-34 and A-35.


(1)Disconnect the connectors, and measure the voltage between terminal No.2 and earth at the wiring harness side.
(2)Turn the ignition switch to the ON position.
OK: System voltage

Q. Is the check result normal?

Go to Step 6.
Go to Step 4.

STEP 4. Connector check: A-15 J/C (2), A-34, A-35 free-wheel engage solenoid valve connectors, D-241 intermediate connector, D-405 J/B connector.


Check for the contact with terminals.

Q. Is the check result normal?

Go to Step 5.
Repair the defective connector.

STEP 5. Check the harness between free-wheel engage solenoid valve connectors A-34, A-35 terminal No.2 and J/B connector D-405 terminal No.25.


Check the power supply line for short circuit.

Q. Is the check result normal?

Go to Step 10.
Repair the wiring harness.

STEP 6. Measure the voltage at transfer-ECU connector D-123.


(1)Disconnect the connector, and measure the voltage between terminal No.41 and earth at the wiring harness side.
(2)Turn the ignition switch to the ON position.
(3)Transmission gear should be neutral position.
OK:

  • When the transfer shift lever position is other than 2H, voltage should measure system voltage.
  • When the transfer shift lever position is 2H, voltage should measure 1 V or less.

Q. Is the check result normal?

Go to Step 9.
Go to Step 7.

STEP 7. Connector check: A-16 J/C (3), A-34, A-35 free-wheel engage solenoid valve connectors, A-03 <LHD>, D-137 <RHD>, D-225 intermediate connectors, D-123 transfer-ECU connector.


Check for the contact with terminals.

Q. Is the check result normal?

Go to Step 8.
Repair the defective connector.

STEP 8. Check the harness between free-wheel engage solenoid valve connectors A-34, A-35 terminal No.1 and transfer-ECU connector D-123 terminal No.41.


Check the output line for short or open circuit.

Q. Is the check result normal?

Go to Step 10.
Repair the wiring harness.

STEP 9. Connector check: D-123 transfer-ECU connector.


Check for the contact with terminals.

Q. Is the check result normal?

Go to Step 10.
Repair the defective connector.

STEP 10. M.U.T.-III data list


Item 30: Free-wheel engage solenoid valve (Refer to data list reference table ).

Q. Is the check result normal?

Intermittent malfunction (Refer to GROUP 00 - How to Cope with Intermittent Malfunction ).
Replace the transfer-ECU.