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1.Check the outer surface of
the mainshaft where the needle bearing is mounted for
damage,
abnormal wear and seizure (portion "A").
2.Check
the splines for damage wear.
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1.Check that the needle
bearing, combined with the shaft or the bearing sleeve and
gear,
can rotate smoothly without abnormal sound.
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2.Check that the gage is not
deformed.
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1.Check to ensure that the
clutch gear tooth surfaces and cone surfaces are not damaged
and broken.
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2.Install the outer ring,
inner ring and cone, press them against the gear, and check
clearance
"A." If "A" is less than the limit, replace
it.
Limit: 0.3 mm
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1.Combine the synchronizer
sleeve and hub and check that they slide
smoothly.
2.Check that the sleeve is free from
damage at its inside front and rear ends.
3.Check
for wear of the hub end surface (in contact with each speed
gear).
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