REMOVAL AND INSTALLATION


caution *: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle horizontally and loading the full weight of the engine on the vehicle body.
Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover (Front) Removal (Refer to GROUP 51 - Under Cover ).
  • Battery and Battery Tray Removal (Refer to GROUP 54A - Battery ).
  • Air Cleaner Assembly Removal <6G7> (Refer to GROUP 15 - Air Cleaner ).
  • Air Cleaner Assembly Removal <4M4> (Refer to GROUP 15 - Air Cleaner ).
  • Radiator Assembly Removal (Refer to GROUP 14 - Radiator ).

 Post-installation Operation
  • Radiator Assembly Installation (Refer to GROUP 14 - Radiator ).
  • Air Cleaner Assembly Installation <6G7> (Refer to GROUP 15 - Air Cleaner ).
  • Air Cleaner Assembly Installation <4M4> (Refer to GROUP 15 - Air Cleaner ).
  • Battery and Battery Tray Installation (Refer to GROUP 54A - Battery ).
  • Under Skid Plate and Engine Room Under Cover (Front) Installation (Refer to GROUP 51 - Under Cover ).




Removal steps


·
 Brake hose clip (Refer to GROUP 33 - Upper Arm Assembly )


·
 Connecting bolt between steering gear and joint (Refer to GROUP 37 - Power Steering Gear Box and Linkage )


·
 Power steering pressure hose mounting bolt (Refer to GROUP 37 - Power Steering Gear Box and Linkage )


·
 A/T fluid cooler tube mounting bolt (Refer to GROUP 23A - A/T Fluid Cooler ) <A/T>


·
 Vacuum hose (Refer to GROUP 26 - Differential Carrier and Free Wheeling Clutch Assembly )
<<A>>
1.
 Engine mounting bolt
<<A>>
2.
 Engine mounting nut
<<B>>
3.
 Engine mounting insulator


4.
 Engine mounting stopper

REMOVAL SERVICE POINTS

<<A>> ENGINE MOUNTING BOLT/ENGINE MOUNTING NUT REMOVAL

1.Using special tools engine hanger balancer (MB991454), lift the engine assembly up to where no load is applied to the engine mounting <6G7>.

2.Using special tool sling chain set (MB991683), lift the engine assembly up to where no load is applied to the engine mounting <4M4>.
3.Remove the engine mount mounting bolts and nuts.

<<B>> ENGINE MOUNTING REMOVAL

1.Support the No.1 crossmember using the transmission jack.
2.Unscrew the No.1 crossmember mounting nut and then put down the No.1 crossmember to remove the engine mounting bracket.