REMOVAL AND INSTALLATION


Pre-removal operation
  • Power Steering Fluid Draining (Refer to ).
  • Engine Room Under Cover Removal (Refer to GROUP 51 - Under Cover ).
  • Air Cleaner Cover and Air Intake Duct and Intake hose Assembly Removal (Refer to GROUP 15 - Air Cleaner <6G7>, <4M4>).
  • Radiator Hose and Radiator Tank Removal (Refer to GROUP 14 - Radiator ).
  • Engine Cover Removal (Refer to GROUP 11A - Engine Assembly <3000>, GROUP 11C - Engine Assembly <3800>, GROUP 11E - Engine Assembly <2800> and GROUP 11G - Engine Assembly <3200>).
  • Intercooler Assembly and Intercooler hose Removal (Refer to GROUP 15 - Intercooler )<2800, 3200>.

 Post-installation operation
  • Intercooler Assembly and Intercooler hose Installation (Refer to GROUP 15 - Intercooler ) <2800, 3200>.
  • Engine Cover Installation (,Refer to GROUP 11A - Engine Assembly <3000>, GROUP 11C - Engine Assembly <3800>, GROUP 11E - Engine Assembly <2800> and GROUP 11G - Engine Assembly <3200>).
  • Radiator hose and Radiator tank Installation (Refer to GROUP 14 - Radiator ).
  • Air Cleaner Cover and Air Intake Duct and Intake hose Assembly Installation (Refer to GROUP 15 - Air Cleaner <6G7>, <4M4>).
  • Engine room Under Cover Installation (Refer to GROUP 51 - Under Cover ).
  • Power Steering Fluid Refilling (Refer to ).









Removal steps


1.
 Oil reservoir bracket


2.
 Oil reservoir

>>C<<
 3.
 Suction hose


4.
 Eye bolt


5.
 Gasket


6.
 Power steering oil line bracket

>>A<<
 7.
 Power steering pressure hose


8.
 O-ring

>>B<<
 9.
 Power steering return hose

>>A<<
 10.
 Power steering return tube

>>A<<
 11.
 Power steering return hose


12.
 Power steering cooler tube

>>A<<
 13.
 Power steering return hose

>>A<<
 14.
 Power steering return tube


15.
 Power steering return hose


16.
 O-ring

INSTALLATION SERVICE POINTS

>>A<< RETURN TUBE ASSEMBLY/ RETURN HOSE/ PRESSURE HOSE ASSEMBLY INSTALLATION


1.Align the mating marks on the gear box, return tube assembly and pressure tube assembly when installing.
2.Install so that the mating marks and upward.

3.Install so that the markings are faced upward.

>>B<< RETURN HOSE INSTALLATION

Install the return hose so that the markings and lines are faced rearward.

>>C<< SUCTION HOSE INSTALLATION

1.Install the suction hose so that the marking is positioned upward.