REMOVAL AND INSTALLATION <M/T>

			Crankshaft front oil seal removal steps
		·	Timing belt, timing belt B (Refer to ).
	>>E<<	1.	Crankshaft sprocket B
		2.	Crankshaft key
	>>D<<	3.	Crankshaft front oil seal
			Crankshaft rear oil seal removal steps
		·	Transmission assembly (Refer to GROUP 22A - Transmission Assembly ) <2WD>.
		·	Transmission assembly (Refer to GROUP 22A - Transmission Assembly ) <4WD>.
		·	Clutch cover and clutch disc (Refer to GROUP 21B - Clutch ).
<<A>>	>>C<<	4.	Flywheel bolt
		5.	Flywheel
	>>B<<	6.	Oil seal case
	>>A<<	7.	Crankshaft rear oil seal

REMOVAL SERVICE POINT

<<A>> FLYWHEEL BOLT REMOVAL

1.Use special tool flywheel stopper (MB991883) to secure the flywheel.
2.Remove the flywheel bolts.

INSTALLATION SERVICE POINTS

>>A<< CRANKSHAFT REAR OIL SEAL INSTALLATION

1.Apply a small amount of engine oil to the entire inner diameter of the oil seal lip.

2.Use special tool oil seal installer (MB992147) to press-fit the crankshaft rear oil seal.
3.Press-fit the crankshaft rear oil seal into the oil seal case assembly to have the dimension shown in the illustration.

>>B<< OIL SEAL CASE INSTALLATION

1.Remove completely old sealant remaining on the oil seal case and cylinder block.

2.Apply a continuous bead of the specified sealant (Φ2.3 ± 0.3 mm) to the oil seal case mating surface as shown.
Specified sealant: ThreeBond 1207F or equivalent

note

Install the oil seal case immediately applying sealant.

caution

After the installation, until a sufficient period of time (one hour or more) elapses, do not apply the oil or water to the sealant application area or start the engine.

Applying an appropriate amount of engine oil to the entire circumference of its crankshaft oil seal rear lip portion, and then set the oil seal case to the cylinder block and tighten the mounting bolts to the specified torque.
Tightening torque: 11 ± 1 N·m

>>C<< FLYWHEEL BOLT INSTALLATION

1.Apply a small amount of engine oil the installation face of the flywheel bolt and the thread portion of the crankshaft.

2.Use special tool flywheel stopper (MB991883) to secure the flywheel in the same manner as removal.

3.Tighten the flywheel bolts to the specified torque in the order shown in the illustration.
Tightening torque: 133 ± 4 N·m

>>D<< CRANKSHAFT FRONT OIL SEAL INSTALLATION

1.Apply a small amount of engine oil to the outer diameter of special tool crankshaft front oil seal guide (MD998383) and install it to the crankshaft.
2.Apply a small amount of engine oil to the entire inner diameter of the oil seal lip.
3.Use special tool crankshaft front oil seal installer (MD998382) to press-fit the crankshaft front oil seal.

>>E<< CRANKSHAFT SPROCKET B INSTALLATION

1.Clean and then degrease the front lower case, the crankshaft and the crankshaft sprocket B as shown.

note

Degreasing is necessary to prevent decrease in the friction between contacting surfaces.

2.Install the crankshaft sprocket B in the direction shown in the illustration.