REMOVAL AND INSTALLATION


caution At the time of factory shipment or when the engine is overhauled, liquid gasket is used for the oil pan gasket. Use the replacement oil pan gasket since the sealed surface may interfere with surrounding parts, causing oil leak when the oil pan is installed on the vehicle using the liquid gasket.
Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover Front Removal.
  • Engine Oil Draining (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).
  • Front Differential Carrier Assembly Removal <4WD>.
  • Power Steering Gear Box Assembly Removal (Refer to GROUP 37 - Power Steering Gear Box and Linkage ).

 Post-installation Operation
  • Power Steering Gear Box Assembly Installation (Refer to GROUP 37 - Power Steering Gear Box and Linkage ).
  • Front Differential Carrier Assembly Installation <4WD>.
  • Engine Oil Refilling (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).
  • Under Skid Plate and Engine Room Under Cover Front Installation.

<M/T>

Removal steps


1.
 Engine oil level gauge and guide assembly


2.
 O-ring


3.
 Bell housing cover


4.
 Oil drain plug


5.
 Oil drain plug gasket
<<A>>
 >>A<<
 6.
 Oil pan

>>A<<
 7.
 Oil pan gasket


8.
 Oil screen


9.
 Oil screen gasket

<A/T>

Removal steps


1.
 Engine oil level gauge and guide assembly


2.
 O-ring


3.
 Bell housing cover


4.
 Oil drain plug


5.
 Oil drain plug gasket
<<A>>
 >>A<<
 6.
 Oil pan

>>A<<
 7.
 Oil pan gasket


8.
 Oil screen


9.
 Oil screen gasket

REMOVAL SERVICE POINT

<<A>> OIL PAN REMOVAL
1.Remove the oil pan mounting bolts.


2.
caution Do not use special tool oil pan FIPG cutter (MD998727) in area A of the oil pan. Using the special tool in area A may cause deformation of the front case because the front case is made of aluminium.
Tap the special tool into the range (B) between the cylinder block and the oil pan, and then slide the special tool sideways.
note If any surrounding parts interfere with the removal, there is no need to use the special tool.
3.Remove the oil pan.

INSTALLATION SERVICE POINT

>>A<< OIL PAN GASKET/OIL PAN INSTALLATION
1.Remove sealant from the oil pan and cylinder block surfaces.
2.Install the oil pan gasket so that its fluorine-coated surface faces the cylinder block side.
3.Install the oil pan.
4.Tighten the oil pan bolts to the specified torque.
Tightening torque: 9.0 ± 3.0 N·m