REMOVAL AND INSTALLATION



Removal steps


1.
 Water hose


2.
 Water hose


3.
 Water hose

>>H<<
 4.
 Engine coolant temperature sensor


5.
 Water outlet fitting


6.
 Water outlet fitting gasket


7.
 Water passage B


8.
 Water passage B gasket


9.
 Water outlet pipe


10.
 O-ring


11.
 Water inlet fitting

>>G<<
 12.
 Thermostat


13.
 Thermostat case


14.
 Thermostat case gasket


15.
 Water passage A

>>F<<
 16.
 Water passage gasket


17.
 Water passage gasket

>>E<<
 18.
 Water pipe

>>E<<
 19.
 O-ring

>>D<<
 20.
 Oil pipe

>>C<<
 21.
 Oil feeder control valve (OCV)


22.
 O-ring

>>B<<
 23.
 Taper plug

>>B<<
 24.
 Taper plug


25.
 Oil feeder control valve (OCV) filter

>>A<<
 26.
 Oil feeder control valve housing

>>A<<
 27.
 Oil feeder control valve housing gasket

INSTALLATION SERVICE POINTS

>>A<< OIL FEEDER CONTROL VALVE HOUSING / GASKET INSTALLATION
caution
  • Oil passage shall be free from foreign matters.
  • Shall confirm fully that matching plane and such are free from foreign matters.

1.Install the oil feeder control valve housing gasket so that the protuberant is positioned as shown in the illustration.
2.Tighten the oil feeder control valve housing to the specified torque.
Tightening torque: 24 ± 3 N·m

>>B<< TAPER PLUG INSTALLATION

1.Apply sealant to the threads of the taper plug.

    Specified sealant:
    Three bond 1212D, Three bond 1215 or equivalent
2.Install the taper plug to the oil feeder control valve housing.

>>C<< OIL FEEDER CONTROL VALVE (OCV) INSTALLATION
caution
  • Never re-use the O-ring.
  • Before installing O-ring, wind sealing tape around the oil passages cut-out area of oil feeder control valve, to prevent damage. If the O-ring is damaged, it can cause an oil leak.

1.Apply a small amount of engine oil to the O-ring and then install it to the oil feeder control valve.
2.Install the oil feeder control valve to the cylinder head.
3.Tighten the oil feeder control valve.
Tightening torque: 11 ± 1 N·m

>>D<< OIL PIPE INSTALLATION

1.Temporarily tighten the eye bolts on the both ends of the oil pipe.
2.Temporarily tighten the flange bolt on the clamp.
3.Tighten the eye bolts on the both ends of the oil pipe to the specified torque.
4.Tighten the flange bolt on the clamp to the specified torque.

>>E<< WATER PIPE / O-RING INSTALLATION


caution Keep the O-ring free of oil or grease.

1.Wet the O-ring (with water) to ease assembly.
2.Install the water pipe into the bank stiffener.

>>F<< WATER PASSAGE GASKET INSTALLATION



Install the water passage gasket so that the tab is positioned as shown in the illustration.

>>G<< THERMOSTAT INSTALLATION

Install the thermostat in the thermostat case with its jiggle valve located at the top position.

>>H<< ENGINE COOLANT TEMPERATURE SENSOR INSTALLATION

Apply sealant to the engine coolant temperature sensor.
Specified sealant:
    Three bond 1324, LOCTITE 262 or equivalent