FUEL PIPE AND GAUGE ASSEMBLY REPLACEMENT <4N1>

1.Remove the second seat assembly (Refer to GROUP 52A - Second Seat Assembly ), rear scuff plate (LH) (Refer to GROUP 52A - Interior Trim )and turn up the floor carpet.

2.Remove the floor inspection lid.

3.Disconnect the fuel gauge unit connector, the main hose and the return hose.

4.Remove the fuel pipe and gauge assembly mounting nuts. 5. caution Pay attention not to damage the fuel gauge unit and float of the fuel pipe and gauge assembly when removing the fuel pipe and gauge assembly from the fuel tank. Remove the fuel pipe and gauge assembly from service hole. note When disassembling and reassembling the fuel pipe and gauge assembly, refer to . 6.Replace the fuel pipe and gauge assembly packing with a new one. 7. caution Pay attention not to damage the fuel gauge unit and the float of the fuel pipe and gauge assembly when installing it to the fuel tank. When installing the fuel pipe and gauge assembly to the fuel tank, check that the fuel gauge unit moving area moves smoothly. Install the fuel pipe and gauge assembly to the fuel tank through the service hole. 8.Tighten the fuel pipe and gauge assembly mounting nuts to the specified torque. Tightening torque: 2.5 ± 0.5 N·m

9.Connect the main hose and the return hose. If the pipe has a stepped part, connect securely up to the stepped part. If the pipe has no stepped part, insert so that the inserted portion 25 - 30 mm long. 10.Connect the fuel gauge unit connector. 11.Install the floor inspection lid. 12.Return the floor carpet to the original condition. 13.Install the rear scuff plate (LH) (Refer to GROUP 52A - Interior Trim ) and second seat assembly (Refer to GROUP 52A - Second Seat Assembly ). 14.Evacuate air from the fuel line.