REMOVAL AND INSTALLATION <4D5>


Pre-removal Operation
  • Engine Cover Removal (Refer to GROUP 11G - Engine Assembly ).
  • Engine Coolant Draining (Refer to ).
  • Air Duct Removal (Refer to GROUP 15 - Air Cleaner ).

 Post-installation Operation
  • Air Duct Installation (Refer to GROUP 15 - Air Cleaner ).
  • Engine Coolant Refilling (Refer to ).
  • A/T Fluid Supplying and Checking (Refer to GROUP 23C - On-vehicle Service, A/T Fluid Check ) <A/T>.
  • Engine Cover Installation (Refer to GROUP 11G - Engine Assembly ).




Removal steps


1.
 Radiator drain plug


2.
 O-ring


3.
 Radiator cap
<<A>>
 >>A<<
 4.
 Radiator upper hose
<<A>>
 >>A<<
 5.
 Radiator lower hose
<<B>>
·
 A/T fluid cooler hose and tube (Refer to GROUP 23C - A/T Fluid Cooler ) <A/T>.


6.
 Cover


7.
 Radiator shroud assembly
<<C>>
8.
 Radiator assembly


9.
 Air guide panel


·
 Headlamp assembly RH


10.
 Condenser tank assembly

REMOVAL SERVICE POINTS

<<A>> RADIATOR HOSE REMOVAL

Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.

<<B>> A/T FLUID COOLER HOSE AND PIPE REMOVAL
Disconnect the hose from the radiator, and plug the hose and nipple of the radiator to prevent the entry of dust and dirt.

<<C>> RADIATOR ASSEMBLY REMOVAL
1.Remove the A/C condenser assembly mounting bolts.
2.Remove the radiator assembly from the vehicle.
3.After the radiator assembly is removed, tie the A/C condenser assembly to an adjacent component.

INSTALLATION SERVICE POINT

>>A<< RADIATOR HOSE INSTALLATION

1.Insert the radiator hose until the protrusion of the pipe.
2.Align the mating marks on the radiator hose and hose clip.