DISASSEMBLY AND REASSEMBLY <4G6>



Disassembly steps


1.
 Screw
<<A>>
2.
 Magnetic switch


3.
 Screw


4.
 Screw


5.
 Rear bracket


6.
 Brush holder


7.
 Rear bearing


8.
 Armature


9.
 Yoke assembly


10.
 Packing A


11.
 Packing B


12.
 Plate


13.
 Planetary gear


14.
 Lever
<<B>>
 >>A<<
 15.
 Snap ring
<<B>>
 >>A<<
 16.
 Stop ring


17.
 Overrunning clutch


18.
 Internal gear


19.
 Planetary gear shaft


20.
 Front bracket

DISASSEMBLY SERVICE POINTS

<<A>> MAGNETIC SWITCH DISASSEMBLY

Disconnect the field coil wire from terminal M of the magnetic switch.

<<B>> SNAP RING / STOP RING DISASSEMBLY

1.Using an appropriate wrench socket, push the stop ring toward the overrunning clutch.

2.Remove the snap ring using snap ring pliers and then remove the stop ring and overrunning clutch.

CLEANING OF STARTER MOTOR PARTS
1.Do not immerse the parts in cleaning solvent. Immersion of the yoke, field coil assembly or armature in solvent will cause damage to the insulation.
2.Wipe clean with a cloth if these parts are dirty.
3.Do not immerse the drive unit in cleaning solvent. The overrunning clutch has been lubricated at the factory and cleaning with a solvent will remove the lubricant.
4.Clean the drive unit using a brush wetted with cleaning solvent and then wipe dry with a cloth.

REASSEMBLY SERVICE POINT

>>A<< STOP RING / SNAP RING INSTALLATION

Using an appropriate tool, pull the stop ring over the snap ring.