EXHAUST GAS RECIRCULATION VALVE (STEPPER MOTOR) CHECK



CHECKING THE OPERATION SOUND



1.Check that the operation sound of the stepper motor can be heard from the exhaust gas recirculation valve when the ignition switch is turned ON (without starting the engine).
2.If the operation sound cannot be heard, inspect the drive circuit of the stepper motor.
note If the circuit is normal, either the stepper motor or the engine-ECU may have failed.

CHECKING THE COIL RESISTANCE



1.Remove the exhaust gas recirculation valve.
2.Measure the resistance between terminal No. 2 and either terminal No. 1 or terminal No. 3 of the connector at the exhaust gas recirculation valve.
Standard value: 20 - 24 Ω (at 20°C)
3.Measure the resistance between terminal No. 5 and either terminal No. 6 or terminal No. 4 of the connector at the exhaust gas recirculation valve.
Standard value: 20 - 24 Ω (at 20°C)
4.If the voltage deviates from the standard value, replace the exhaust gas recirculation valve.
note For removal and installation of the exhaust gas recirculation valve (Refer to ).

OPERATION CHECK


1.Remove the exhaust gas recirculation valve (Refer to ).
2.Attach a special tool test harness (MB991658) to the connector at the exhaust gas recirculation valve.

3.
caution Connecting battery voltage to the exhaust gas recirculation valve for a long term could damage the coil.
Connect the positive (+) terminal of the battery to terminal No. 2.
4.Connect terminals No. 1 and No. 3 to the negative (-) terminal of the battery, in order to test whether the stepper motor vibrates (with a slight shudder), indicating that the stepper motor is operating.

5.
caution Connecting battery voltage to the exhaust gas recirculation valve for a long term could damage the coil.
Connect the positive (+) terminal of the battery to terminal No. 5.
6.Connect terminals No. 4 and No. 6 to the negative (-) terminal of the battery, in order to test whether the stepper motor vibrates (with a slight shudder), indicating that the stepper motor is operating.
7.If a vibration can be felt during the test, the stepper motor is normal.
8.Install the exhaust gas recirculation valve (Refer to ).

CLEANING THE EXHAUST GAS RECIRCULATION VALVE


1.
caution Do not use a solvent or detergent, which could enter the motor and cause it to malfunction.
Remove the exhaust gas recirculation valve and check that the exhaust gas recirculation valve is not stuck or clogged with carbon deposits. Use a wire brush to clean the valve if necessary.
2.Install the exhaust gas recirculation valve (Refer to ).